Sintering behavior of anorthite-based composite ceramics produced from natural phosphate and kaolin

In the present work anorthite-TCP composite ceramics was produced for the first time by the solid-state sintering process involving the mixture of local natural materials of phosphate and kaolin. Various samples were prepared by varying the kaolin content from 47 to 57 wt%. The composite ceramics we...

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Main Authors: Kenzour, A., Belhouchet, Hocine, Kolli, M., Djouallah, S., Kherifi, D., Ramesh, Singh
Format: Article
Published: Elsevier 2019
Subjects:
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author Kenzour, A.
Belhouchet, Hocine
Kolli, M.
Djouallah, S.
Kherifi, D.
Ramesh, Singh
author_facet Kenzour, A.
Belhouchet, Hocine
Kolli, M.
Djouallah, S.
Kherifi, D.
Ramesh, Singh
author_sort Kenzour, A.
collection UM
description In the present work anorthite-TCP composite ceramics was produced for the first time by the solid-state sintering process involving the mixture of local natural materials of phosphate and kaolin. Various samples were prepared by varying the kaolin content from 47 to 57 wt%. The composite ceramics were sintered in air at various temperatures ranging from 1250 °C to 1325 °C and characterized to determine the phase present, relative density, Vickers microhardness, chemical bonding of molecules and microstructural development. In general, all the samples exhibited a hybrid structure, comprising of anorthite and β-TCP as the major phases with a concomitant minor phases such as TTCP and/or gehlinite depending on the temperature and kaolin content. In addition, increasing kaolin content and sintering temperature were found to be effective in improving the densification and hardness of the sintered body. In particular, sample containing 57 wt% kaolin exhibited excellent densification at 1300 °C and 1325 °C, achieving above 97% dense bodies and highest hardness of about 6.5 ± 0.7 GPa. Microstructural investigation revealed that a dense structure was evident for these samples due mainly to enhanced particle coalescence during the liquid phase sintering, resulting in pore elimination and grain coarsening. © 2019 Elsevier Ltd and Techna Group S.r.l.
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spelling um.eprints-242192020-04-23T11:22:05Z http://eprints.um.edu.my/24219/ Sintering behavior of anorthite-based composite ceramics produced from natural phosphate and kaolin Kenzour, A. Belhouchet, Hocine Kolli, M. Djouallah, S. Kherifi, D. Ramesh, Singh QC Physics TJ Mechanical engineering and machinery In the present work anorthite-TCP composite ceramics was produced for the first time by the solid-state sintering process involving the mixture of local natural materials of phosphate and kaolin. Various samples were prepared by varying the kaolin content from 47 to 57 wt%. The composite ceramics were sintered in air at various temperatures ranging from 1250 °C to 1325 °C and characterized to determine the phase present, relative density, Vickers microhardness, chemical bonding of molecules and microstructural development. In general, all the samples exhibited a hybrid structure, comprising of anorthite and β-TCP as the major phases with a concomitant minor phases such as TTCP and/or gehlinite depending on the temperature and kaolin content. In addition, increasing kaolin content and sintering temperature were found to be effective in improving the densification and hardness of the sintered body. In particular, sample containing 57 wt% kaolin exhibited excellent densification at 1300 °C and 1325 °C, achieving above 97% dense bodies and highest hardness of about 6.5 ± 0.7 GPa. Microstructural investigation revealed that a dense structure was evident for these samples due mainly to enhanced particle coalescence during the liquid phase sintering, resulting in pore elimination and grain coarsening. © 2019 Elsevier Ltd and Techna Group S.r.l. Elsevier 2019 Article PeerReviewed Kenzour, A. and Belhouchet, Hocine and Kolli, M. and Djouallah, S. and Kherifi, D. and Ramesh, Singh (2019) Sintering behavior of anorthite-based composite ceramics produced from natural phosphate and kaolin. Ceramics International, 45 (16). pp. 20258-20265. ISSN 0272-8842, DOI https://doi.org/10.1016/j.ceramint.2019.06.299 <https://doi.org/10.1016/j.ceramint.2019.06.299>. https://doi.org/10.1016/j.ceramint.2019.06.299 doi:10.1016/j.ceramint.2019.06.299
spellingShingle QC Physics
TJ Mechanical engineering and machinery
Kenzour, A.
Belhouchet, Hocine
Kolli, M.
Djouallah, S.
Kherifi, D.
Ramesh, Singh
Sintering behavior of anorthite-based composite ceramics produced from natural phosphate and kaolin
title Sintering behavior of anorthite-based composite ceramics produced from natural phosphate and kaolin
title_full Sintering behavior of anorthite-based composite ceramics produced from natural phosphate and kaolin
title_fullStr Sintering behavior of anorthite-based composite ceramics produced from natural phosphate and kaolin
title_full_unstemmed Sintering behavior of anorthite-based composite ceramics produced from natural phosphate and kaolin
title_short Sintering behavior of anorthite-based composite ceramics produced from natural phosphate and kaolin
title_sort sintering behavior of anorthite based composite ceramics produced from natural phosphate and kaolin
topic QC Physics
TJ Mechanical engineering and machinery
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