Analysis of electrical motors load factors and energy savings in an Indian cement industry

Electric motors consume in between 30 and 80 of the total industrial energy use for few selected countries around the world. It was identified that many motors are operated under loaded conditions. In some cases, motors are operated even at 3-16 of their full loads. These low loads can be optimized...

Full description

Bibliographic Details
Main Authors: Thirugnanasambandam, M., Hasanuzzaman, M., Saidur, Rahman, Ali, M.B., Rajakarunakaran, S., Devaraj, D., Rahim, N.A.
Format: Article
Published: Energy 2011
Subjects:
_version_ 1796945441691009024
author Thirugnanasambandam, M.
Hasanuzzaman, M.
Saidur, Rahman
Ali, M.B.
Rajakarunakaran, S.
Devaraj, D.
Rahim, N.A.
author_facet Thirugnanasambandam, M.
Hasanuzzaman, M.
Saidur, Rahman
Ali, M.B.
Rajakarunakaran, S.
Devaraj, D.
Rahim, N.A.
author_sort Thirugnanasambandam, M.
collection UM
description Electric motors consume in between 30 and 80 of the total industrial energy use for few selected countries around the world. It was identified that many motors are operated under loaded conditions. In some cases, motors are operated even at 3-16 of their full loads. These low loads can be optimized with the application of variable speed drives (VSD) to match the load requirements. Based on the estimation, it has been found that annually about 1,865,925 MWh of energy can be saved for 60 speed reduction when VSDs are used. It was also found that about 2,122,675 tons CO(2)emission could be avoided annually by using VSDs for Low Tension (LT) motors for 60 speed reduction. It was also estimated that annually about 4,600,386 MWh of energy can be saved for High Tension (HT) motors for 60 speed reduction using VSDs. The average payback period (PBP) for implementing VSDs for LT and HT motors found to be very low (i.e. about 2 days). In this particular study it is observed that installing both IT and HT capacitors to improve power factor found to be not economically viable owing to low level of energy savings.
first_indexed 2024-03-06T05:16:42Z
format Article
id um.eprints-6604
institution Universiti Malaya
last_indexed 2024-03-06T05:16:42Z
publishDate 2011
publisher Energy
record_format dspace
spelling um.eprints-66042019-10-25T05:41:14Z http://eprints.um.edu.my/6604/ Analysis of electrical motors load factors and energy savings in an Indian cement industry Thirugnanasambandam, M. Hasanuzzaman, M. Saidur, Rahman Ali, M.B. Rajakarunakaran, S. Devaraj, D. Rahim, N.A. TA Engineering (General). Civil engineering (General) TJ Mechanical engineering and machinery Electric motors consume in between 30 and 80 of the total industrial energy use for few selected countries around the world. It was identified that many motors are operated under loaded conditions. In some cases, motors are operated even at 3-16 of their full loads. These low loads can be optimized with the application of variable speed drives (VSD) to match the load requirements. Based on the estimation, it has been found that annually about 1,865,925 MWh of energy can be saved for 60 speed reduction when VSDs are used. It was also found that about 2,122,675 tons CO(2)emission could be avoided annually by using VSDs for Low Tension (LT) motors for 60 speed reduction. It was also estimated that annually about 4,600,386 MWh of energy can be saved for High Tension (HT) motors for 60 speed reduction using VSDs. The average payback period (PBP) for implementing VSDs for LT and HT motors found to be very low (i.e. about 2 days). In this particular study it is observed that installing both IT and HT capacitors to improve power factor found to be not economically viable owing to low level of energy savings. Energy 2011 Article PeerReviewed Thirugnanasambandam, M. and Hasanuzzaman, M. and Saidur, Rahman and Ali, M.B. and Rajakarunakaran, S. and Devaraj, D. and Rahim, N.A. (2011) Analysis of electrical motors load factors and energy savings in an Indian cement industry. Energy, 36 (7). pp. 4307-4314. ISSN 0360-5442, DOI https://doi.org/10.1016/j.energy.2011.04.011 <https://doi.org/10.1016/j.energy.2011.04.011>. http://ac.els-cdn.com/S036054421100260X/1-s2.0-S036054421100260X-main.pdf?_tid=b9d8afb2-4023-11e2-a953-00000aab0f6b&acdnat=1354853476_abcea73a45971177827cd8e9a414963e 10.1016/j.energy.2011.04.011
spellingShingle TA Engineering (General). Civil engineering (General)
TJ Mechanical engineering and machinery
Thirugnanasambandam, M.
Hasanuzzaman, M.
Saidur, Rahman
Ali, M.B.
Rajakarunakaran, S.
Devaraj, D.
Rahim, N.A.
Analysis of electrical motors load factors and energy savings in an Indian cement industry
title Analysis of electrical motors load factors and energy savings in an Indian cement industry
title_full Analysis of electrical motors load factors and energy savings in an Indian cement industry
title_fullStr Analysis of electrical motors load factors and energy savings in an Indian cement industry
title_full_unstemmed Analysis of electrical motors load factors and energy savings in an Indian cement industry
title_short Analysis of electrical motors load factors and energy savings in an Indian cement industry
title_sort analysis of electrical motors load factors and energy savings in an indian cement industry
topic TA Engineering (General). Civil engineering (General)
TJ Mechanical engineering and machinery
work_keys_str_mv AT thirugnanasambandamm analysisofelectricalmotorsloadfactorsandenergysavingsinanindiancementindustry
AT hasanuzzamanm analysisofelectricalmotorsloadfactorsandenergysavingsinanindiancementindustry
AT saidurrahman analysisofelectricalmotorsloadfactorsandenergysavingsinanindiancementindustry
AT alimb analysisofelectricalmotorsloadfactorsandenergysavingsinanindiancementindustry
AT rajakarunakarans analysisofelectricalmotorsloadfactorsandenergysavingsinanindiancementindustry
AT devarajd analysisofelectricalmotorsloadfactorsandenergysavingsinanindiancementindustry
AT rahimna analysisofelectricalmotorsloadfactorsandenergysavingsinanindiancementindustry