An optimization method of the machining parameters in high-speed machining of stainless steel using coated carbide tool for best surface finish
High-speed machining (HSM) has emerged as a key technology in rapid tooling and manufacturing applications. Compared with traditional machining, the cutting speed, feed rate has been great progress, and the cutting mechanism is not the same. HSM with coated carbide cutting tools used in high-speed,...
| Main Authors: | , , |
|---|---|
| Format: | Article |
| Published: |
2012
|
| Subjects: |
| _version_ | 1825719279242182656 |
|---|---|
| author | Hamdan, Ahmad Sarhan, Ahmed AD Abd Shukor, Mohd Hamdi |
| author_facet | Hamdan, Ahmad Sarhan, Ahmed AD Abd Shukor, Mohd Hamdi |
| author_sort | Hamdan, Ahmad |
| collection | UM |
| description | High-speed machining (HSM) has emerged as a key technology in rapid tooling and manufacturing applications. Compared with traditional machining, the cutting speed, feed rate has been great progress, and the cutting mechanism is not the same. HSM with coated carbide cutting tools used in high-speed, high temperature situations and cutting more efficient and provided a lower surface roughness. However, the demand for high quality focuses extensive attention to the analysis and prediction of surface roughness and cutting force as the level of surface roughness and the cutting force partially determine the quality of the cutting process. This paper presents an optimization method of the machining parameters in high-speed machining of stainless steel using coated carbide tool to achieve minimum cutting forces and better surface roughness. Taguchi optimization method is the most effective method to optimize the machining parameters, in which a response variable can be identified. The standard orthogonal array of L(9) (3(4)) was employed in this research work and the results were analyzed for the optimization process using signal to noise (S/N) ratio response analysis and Pareto analysis of variance (ANOVA) to identify the most significant parameters affecting the cutting forces and surface roughness. For such application, several machining parameters are considered to be significantly affecting cutting forces and surface roughness. These parameters include the lubrication modes, feed rate, cutting speed, and depth of cut. Finally, conformation tests were carried out to investigate the improvement of the optimization. The result showed a reduction of 25.5 in the cutting forces and 41.3 improvement on the surface roughness performance. |
| first_indexed | 2024-03-06T05:17:15Z |
| format | Article |
| id | um.eprints-6823 |
| institution | Universiti Malaya |
| last_indexed | 2024-03-06T05:17:15Z |
| publishDate | 2012 |
| record_format | dspace |
| spelling | um.eprints-68232021-10-01T03:51:56Z http://eprints.um.edu.my/6823/ An optimization method of the machining parameters in high-speed machining of stainless steel using coated carbide tool for best surface finish Hamdan, Ahmad Sarhan, Ahmed AD Abd Shukor, Mohd Hamdi TS Manufactures High-speed machining (HSM) has emerged as a key technology in rapid tooling and manufacturing applications. Compared with traditional machining, the cutting speed, feed rate has been great progress, and the cutting mechanism is not the same. HSM with coated carbide cutting tools used in high-speed, high temperature situations and cutting more efficient and provided a lower surface roughness. However, the demand for high quality focuses extensive attention to the analysis and prediction of surface roughness and cutting force as the level of surface roughness and the cutting force partially determine the quality of the cutting process. This paper presents an optimization method of the machining parameters in high-speed machining of stainless steel using coated carbide tool to achieve minimum cutting forces and better surface roughness. Taguchi optimization method is the most effective method to optimize the machining parameters, in which a response variable can be identified. The standard orthogonal array of L(9) (3(4)) was employed in this research work and the results were analyzed for the optimization process using signal to noise (S/N) ratio response analysis and Pareto analysis of variance (ANOVA) to identify the most significant parameters affecting the cutting forces and surface roughness. For such application, several machining parameters are considered to be significantly affecting cutting forces and surface roughness. These parameters include the lubrication modes, feed rate, cutting speed, and depth of cut. Finally, conformation tests were carried out to investigate the improvement of the optimization. The result showed a reduction of 25.5 in the cutting forces and 41.3 improvement on the surface roughness performance. 2012 Article PeerReviewed Hamdan, Ahmad and Sarhan, Ahmed AD and Abd Shukor, Mohd Hamdi (2012) An optimization method of the machining parameters in high-speed machining of stainless steel using coated carbide tool for best surface finish. The International Journal of Advanced Manufacturing Technology, 58 (1-4). pp. 81-91. ISSN 0268-3768, |
| spellingShingle | TS Manufactures Hamdan, Ahmad Sarhan, Ahmed AD Abd Shukor, Mohd Hamdi An optimization method of the machining parameters in high-speed machining of stainless steel using coated carbide tool for best surface finish |
| title | An optimization method of the machining parameters in high-speed machining of stainless steel using coated carbide tool for best surface finish |
| title_full | An optimization method of the machining parameters in high-speed machining of stainless steel using coated carbide tool for best surface finish |
| title_fullStr | An optimization method of the machining parameters in high-speed machining of stainless steel using coated carbide tool for best surface finish |
| title_full_unstemmed | An optimization method of the machining parameters in high-speed machining of stainless steel using coated carbide tool for best surface finish |
| title_short | An optimization method of the machining parameters in high-speed machining of stainless steel using coated carbide tool for best surface finish |
| title_sort | optimization method of the machining parameters in high speed machining of stainless steel using coated carbide tool for best surface finish |
| topic | TS Manufactures |
| work_keys_str_mv | AT hamdanahmad anoptimizationmethodofthemachiningparametersinhighspeedmachiningofstainlesssteelusingcoatedcarbidetoolforbestsurfacefinish AT sarhanahmedad anoptimizationmethodofthemachiningparametersinhighspeedmachiningofstainlesssteelusingcoatedcarbidetoolforbestsurfacefinish AT abdshukormohdhamdi anoptimizationmethodofthemachiningparametersinhighspeedmachiningofstainlesssteelusingcoatedcarbidetoolforbestsurfacefinish AT hamdanahmad optimizationmethodofthemachiningparametersinhighspeedmachiningofstainlesssteelusingcoatedcarbidetoolforbestsurfacefinish AT sarhanahmedad optimizationmethodofthemachiningparametersinhighspeedmachiningofstainlesssteelusingcoatedcarbidetoolforbestsurfacefinish AT abdshukormohdhamdi optimizationmethodofthemachiningparametersinhighspeedmachiningofstainlesssteelusingcoatedcarbidetoolforbestsurfacefinish |