Repetitive forging (RF) using inclined punches as a new bulk severe plastic deformation method

A new bulk severe plastic deformation method based on repetitive forging (RF) using inclined punches is proposed. This process consists of two half cycles. In the first half cycle, a square cross section deforms to parallelogram by forging with two inclined punches, and the parallelogram cross secti...

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Main Authors: Babaei, A., Faraji, G., Mashhadi, M.M., Abd Shukor, Mohd Hamdi
Format: Article
Published: Elsevier 2012
Subjects:
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author Babaei, A.
Faraji, G.
Mashhadi, M.M.
Abd Shukor, Mohd Hamdi
author_facet Babaei, A.
Faraji, G.
Mashhadi, M.M.
Abd Shukor, Mohd Hamdi
author_sort Babaei, A.
collection UM
description A new bulk severe plastic deformation method based on repetitive forging (RF) using inclined punches is proposed. This process consists of two half cycles. In the first half cycle, a square cross section deforms to parallelogram by forging with two inclined punches, and the parallelogram cross section is forged back to square using two flat punches in the second half cycle. This method was applied to commercially pure copper and significant grain refinement was achieved after four passes of RF. The results showed that significant improvement in the mechanical properties was obtained. Notable increase of yield and ultimate strengths corresponding to 358 MPa and 381 MPa after four passes of RF from the initial values of 121 MPa and 230.5 MPa is detectable. Microhardness increases to about 100 Hv after four passes of RF from the initial value of 53 Hv. Finite element (FE) results illustrate that RF is able to impose extremely high plastic strains to the materials. In the RF process, the processed samples have the same dimensions and geometry as those of the initial sample without any waste material and there is no need for back pressure. (C) 2012 Elsevier B.V. All rights reserved.
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spelling um.eprints-68272021-10-01T03:51:09Z http://eprints.um.edu.my/6827/ Repetitive forging (RF) using inclined punches as a new bulk severe plastic deformation method Babaei, A. Faraji, G. Mashhadi, M.M. Abd Shukor, Mohd Hamdi TS Manufactures A new bulk severe plastic deformation method based on repetitive forging (RF) using inclined punches is proposed. This process consists of two half cycles. In the first half cycle, a square cross section deforms to parallelogram by forging with two inclined punches, and the parallelogram cross section is forged back to square using two flat punches in the second half cycle. This method was applied to commercially pure copper and significant grain refinement was achieved after four passes of RF. The results showed that significant improvement in the mechanical properties was obtained. Notable increase of yield and ultimate strengths corresponding to 358 MPa and 381 MPa after four passes of RF from the initial values of 121 MPa and 230.5 MPa is detectable. Microhardness increases to about 100 Hv after four passes of RF from the initial value of 53 Hv. Finite element (FE) results illustrate that RF is able to impose extremely high plastic strains to the materials. In the RF process, the processed samples have the same dimensions and geometry as those of the initial sample without any waste material and there is no need for back pressure. (C) 2012 Elsevier B.V. All rights reserved. Elsevier 2012 Article PeerReviewed Babaei, A. and Faraji, G. and Mashhadi, M.M. and Abd Shukor, Mohd Hamdi (2012) Repetitive forging (RF) using inclined punches as a new bulk severe plastic deformation method. Materials Science and Engineering: A, 558. pp. 150-157. ISSN 0921-5093,
spellingShingle TS Manufactures
Babaei, A.
Faraji, G.
Mashhadi, M.M.
Abd Shukor, Mohd Hamdi
Repetitive forging (RF) using inclined punches as a new bulk severe plastic deformation method
title Repetitive forging (RF) using inclined punches as a new bulk severe plastic deformation method
title_full Repetitive forging (RF) using inclined punches as a new bulk severe plastic deformation method
title_fullStr Repetitive forging (RF) using inclined punches as a new bulk severe plastic deformation method
title_full_unstemmed Repetitive forging (RF) using inclined punches as a new bulk severe plastic deformation method
title_short Repetitive forging (RF) using inclined punches as a new bulk severe plastic deformation method
title_sort repetitive forging rf using inclined punches as a new bulk severe plastic deformation method
topic TS Manufactures
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