Accuracy improvement in nanographite powder-suspended dielectric fluid for micro-electrical discharge machining processes

Micro-electric discharge machining (mu-EDM) is an important manufacturing process that is able to produce components and tools with micro-features. Improvement to this process has resulted in the use of powder mixed dielectric (PMD), which results in better surface quality and faster machining time....

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Main Authors: Prihandana, Gunawan Setia, Mahardika, Muslim, Abd Shukor, Mohd Hamdi, Wong, Y.S., Mitsui, Kimiyuki
Format: Article
Published: 2011
Subjects:
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author Prihandana, Gunawan Setia
Mahardika, Muslim
Abd Shukor, Mohd Hamdi
Wong, Y.S.
Mitsui, Kimiyuki
author_facet Prihandana, Gunawan Setia
Mahardika, Muslim
Abd Shukor, Mohd Hamdi
Wong, Y.S.
Mitsui, Kimiyuki
author_sort Prihandana, Gunawan Setia
collection UM
description Micro-electric discharge machining (mu-EDM) is an important manufacturing process that is able to produce components and tools with micro-features. Improvement to this process has resulted in the use of powder mixed dielectric (PMD), which results in better surface quality and faster machining time. However, the presence of conductive powder in the dielectric fluid negatively affects the accuracy of the machining depth. This paper presents a novel method of suspending nanographite powder in dielectric fluid, using ultrasonic vibration of dielectric fluid, and using the number of discharge pulses in order to improve the accuracy of the PMD-mu-EDM process. As a result, machining time has been significantly reduced up to 35, accuracy increased, and the appearance of micro-cracks on the workpiece surface has been reduced.
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institution Universiti Malaya
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spelling um.eprints-69212021-10-01T03:53:02Z http://eprints.um.edu.my/6921/ Accuracy improvement in nanographite powder-suspended dielectric fluid for micro-electrical discharge machining processes Prihandana, Gunawan Setia Mahardika, Muslim Abd Shukor, Mohd Hamdi Wong, Y.S. Mitsui, Kimiyuki TS Manufactures Micro-electric discharge machining (mu-EDM) is an important manufacturing process that is able to produce components and tools with micro-features. Improvement to this process has resulted in the use of powder mixed dielectric (PMD), which results in better surface quality and faster machining time. However, the presence of conductive powder in the dielectric fluid negatively affects the accuracy of the machining depth. This paper presents a novel method of suspending nanographite powder in dielectric fluid, using ultrasonic vibration of dielectric fluid, and using the number of discharge pulses in order to improve the accuracy of the PMD-mu-EDM process. As a result, machining time has been significantly reduced up to 35, accuracy increased, and the appearance of micro-cracks on the workpiece surface has been reduced. 2011 Article PeerReviewed Prihandana, Gunawan Setia and Mahardika, Muslim and Abd Shukor, Mohd Hamdi and Wong, Y.S. and Mitsui, Kimiyuki (2011) Accuracy improvement in nanographite powder-suspended dielectric fluid for micro-electrical discharge machining processes. The International Journal of Advanced Manufacturing Technology, 56 (1-4). pp. 143-149. ISSN 0268-3768,
spellingShingle TS Manufactures
Prihandana, Gunawan Setia
Mahardika, Muslim
Abd Shukor, Mohd Hamdi
Wong, Y.S.
Mitsui, Kimiyuki
Accuracy improvement in nanographite powder-suspended dielectric fluid for micro-electrical discharge machining processes
title Accuracy improvement in nanographite powder-suspended dielectric fluid for micro-electrical discharge machining processes
title_full Accuracy improvement in nanographite powder-suspended dielectric fluid for micro-electrical discharge machining processes
title_fullStr Accuracy improvement in nanographite powder-suspended dielectric fluid for micro-electrical discharge machining processes
title_full_unstemmed Accuracy improvement in nanographite powder-suspended dielectric fluid for micro-electrical discharge machining processes
title_short Accuracy improvement in nanographite powder-suspended dielectric fluid for micro-electrical discharge machining processes
title_sort accuracy improvement in nanographite powder suspended dielectric fluid for micro electrical discharge machining processes
topic TS Manufactures
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AT abdshukormohdhamdi accuracyimprovementinnanographitepowdersuspendeddielectricfluidformicroelectricaldischargemachiningprocesses
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