Investigating the fretting fatigue life of thin film titanium nitride coated aerospace Al7075-T6 alloy

Application of surface modification methods is expected to be a supreme solution to diminishing fretting damage. In this study, our aim was to improve the fretting fatigue life of Al7075-T6 alloy by covering it with a TiN thin film hard coating using the magnetron sputtering technique. Coated specim...

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Main Authors: Zalnezhad, E., Sarhan, Ahmed Aly Diaa Mohammed, Hamdi, M.
Format: Article
Published: Elsevier 2012
Subjects:
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author Zalnezhad, E.
Sarhan, Ahmed Aly Diaa Mohammed
Hamdi, M.
author_facet Zalnezhad, E.
Sarhan, Ahmed Aly Diaa Mohammed
Hamdi, M.
author_sort Zalnezhad, E.
collection UM
description Application of surface modification methods is expected to be a supreme solution to diminishing fretting damage. In this study, our aim was to improve the fretting fatigue life of Al7075-T6 alloy by covering it with a TiN thin film hard coating using the magnetron sputtering technique. Coated specimens with the best surface hardness, adhesion strength and roughness were tested with a rotating bending fatigue test machine. The fatigue results indicate that fretting was significantly detrimental and reduced the fatigue life of uncoated specimens, while a slighter decrease was observed for coated samples with high surface hardness and adhesion. The fretting fatigue lives of coated specimens with high surface hardness and adhesion strength improved 61 and 16 at high bending stress and 39 and 77 at low bending stress, respectively, in comparison to the uncoated specimens. In addition, the lowest surface roughness resulting from thin film TiN coating improved the fretting fatigue life of specimens by 18 at low cyclic fatigue, while at high cyclic fatigue the result was reversed.
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spelling um.eprints-72512020-02-11T04:24:22Z http://eprints.um.edu.my/7251/ Investigating the fretting fatigue life of thin film titanium nitride coated aerospace Al7075-T6 alloy Zalnezhad, E. Sarhan, Ahmed Aly Diaa Mohammed Hamdi, M. TS Manufactures Application of surface modification methods is expected to be a supreme solution to diminishing fretting damage. In this study, our aim was to improve the fretting fatigue life of Al7075-T6 alloy by covering it with a TiN thin film hard coating using the magnetron sputtering technique. Coated specimens with the best surface hardness, adhesion strength and roughness were tested with a rotating bending fatigue test machine. The fatigue results indicate that fretting was significantly detrimental and reduced the fatigue life of uncoated specimens, while a slighter decrease was observed for coated samples with high surface hardness and adhesion. The fretting fatigue lives of coated specimens with high surface hardness and adhesion strength improved 61 and 16 at high bending stress and 39 and 77 at low bending stress, respectively, in comparison to the uncoated specimens. In addition, the lowest surface roughness resulting from thin film TiN coating improved the fretting fatigue life of specimens by 18 at low cyclic fatigue, while at high cyclic fatigue the result was reversed. Elsevier 2012 Article PeerReviewed Zalnezhad, E. and Sarhan, Ahmed Aly Diaa Mohammed and Hamdi, M. (2012) Investigating the fretting fatigue life of thin film titanium nitride coated aerospace Al7075-T6 alloy. Materials Science and Engineering: A. ISSN 0921-5093,
spellingShingle TS Manufactures
Zalnezhad, E.
Sarhan, Ahmed Aly Diaa Mohammed
Hamdi, M.
Investigating the fretting fatigue life of thin film titanium nitride coated aerospace Al7075-T6 alloy
title Investigating the fretting fatigue life of thin film titanium nitride coated aerospace Al7075-T6 alloy
title_full Investigating the fretting fatigue life of thin film titanium nitride coated aerospace Al7075-T6 alloy
title_fullStr Investigating the fretting fatigue life of thin film titanium nitride coated aerospace Al7075-T6 alloy
title_full_unstemmed Investigating the fretting fatigue life of thin film titanium nitride coated aerospace Al7075-T6 alloy
title_short Investigating the fretting fatigue life of thin film titanium nitride coated aerospace Al7075-T6 alloy
title_sort investigating the fretting fatigue life of thin film titanium nitride coated aerospace al7075 t6 alloy
topic TS Manufactures
work_keys_str_mv AT zalnezhade investigatingthefrettingfatiguelifeofthinfilmtitaniumnitridecoatedaerospaceal7075t6alloy
AT sarhanahmedalydiaamohammed investigatingthefrettingfatiguelifeofthinfilmtitaniumnitridecoatedaerospaceal7075t6alloy
AT hamdim investigatingthefrettingfatiguelifeofthinfilmtitaniumnitridecoatedaerospaceal7075t6alloy