Continuous process for the epoxidation of terpenes using mesoscale oscillatory baffled reactors

Continuous epoxidation of terpenes with H2O2 was carried out using mesoscale oscillatory baffled reactors (meso-OBRs) in a solvent-free environment. The performance of the new 3D-printed single, tri- and multi-orifice baffles was compared with helical and integral baffles. The performance investigat...

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Autori principali: Gunam Resul, Mohamad Faiz Mukhtar, Abdul Rehman, Fern´andez, Ana María L´opez, Eze, Valentine C., Harvey, Adam P.
Natura: Articolo
Pubblicazione: Elsevier 2022
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author Gunam Resul, Mohamad Faiz Mukhtar
Abdul Rehman
Fern´andez, Ana María L´opez
Eze, Valentine C.
Harvey, Adam P.
author_facet Gunam Resul, Mohamad Faiz Mukhtar
Abdul Rehman
Fern´andez, Ana María L´opez
Eze, Valentine C.
Harvey, Adam P.
author_sort Gunam Resul, Mohamad Faiz Mukhtar
collection UPM
description Continuous epoxidation of terpenes with H2O2 was carried out using mesoscale oscillatory baffled reactors (meso-OBRs) in a solvent-free environment. The performance of the new 3D-printed single, tri- and multi-orifice baffles was compared with helical and integral baffles. The performance investigated includes mixing intensity, induction period, steady-state attainment, and heat removal capability of the meso-OBR. Moreover, passive isothermalisation was also investigated using meso-OBR in a heat pipe assembly. The tri- and multi-orifice baffles were able to overcome mixing limitations and achieved a comparable rate of reaction to batch at mixing conditions of Reo > 850 and Reo > 500, respectively. Both baffles exhibited rapid steady-state attainment, shorter induction period (t = 1.5τ) and better reproducibility with product variation of ∼1.3%. The meso-OBR designs demonstrated effective heat transfer capability, allowing the reaction to being operated isothermally with ±1 °C temperature variation in solvent-free conditions. This removes the need for a solvent, thus reducing reaction volume by a 5-fold. The timescale for the reaction was reduced from ∼8 h in a conventional process to 30 min in the multi-orifice meso-OBR, a 16-fold reduction. A better process has been developed for a continuous epoxidation of terpenes with H2O2 using multi-orifice meso-OBRs, with a potential intensification factor of ∼80.
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spelling upm.eprints-1008032023-08-23T03:28:19Z http://psasir.upm.edu.my/id/eprint/100803/ Continuous process for the epoxidation of terpenes using mesoscale oscillatory baffled reactors Gunam Resul, Mohamad Faiz Mukhtar Abdul Rehman Fern´andez, Ana María L´opez Eze, Valentine C. Harvey, Adam P. Continuous epoxidation of terpenes with H2O2 was carried out using mesoscale oscillatory baffled reactors (meso-OBRs) in a solvent-free environment. The performance of the new 3D-printed single, tri- and multi-orifice baffles was compared with helical and integral baffles. The performance investigated includes mixing intensity, induction period, steady-state attainment, and heat removal capability of the meso-OBR. Moreover, passive isothermalisation was also investigated using meso-OBR in a heat pipe assembly. The tri- and multi-orifice baffles were able to overcome mixing limitations and achieved a comparable rate of reaction to batch at mixing conditions of Reo > 850 and Reo > 500, respectively. Both baffles exhibited rapid steady-state attainment, shorter induction period (t = 1.5τ) and better reproducibility with product variation of ∼1.3%. The meso-OBR designs demonstrated effective heat transfer capability, allowing the reaction to being operated isothermally with ±1 °C temperature variation in solvent-free conditions. This removes the need for a solvent, thus reducing reaction volume by a 5-fold. The timescale for the reaction was reduced from ∼8 h in a conventional process to 30 min in the multi-orifice meso-OBR, a 16-fold reduction. A better process has been developed for a continuous epoxidation of terpenes with H2O2 using multi-orifice meso-OBRs, with a potential intensification factor of ∼80. Elsevier 2022-07 Article PeerReviewed Gunam Resul, Mohamad Faiz Mukhtar and Abdul Rehman and Fern´andez, Ana María L´opez and Eze, Valentine C. and Harvey, Adam P. (2022) Continuous process for the epoxidation of terpenes using mesoscale oscillatory baffled reactors. Chemical Engineering and Processing - Process Intensification, 177. art. no. 108998. pp. 1-11. ISSN 0255-2701; ESSN: 1873-3204 https://www.sciencedirect.com/science/article/pii/S0255270122002100?via%3Dihub 10.1016/j.cep.2022.108998
spellingShingle Gunam Resul, Mohamad Faiz Mukhtar
Abdul Rehman
Fern´andez, Ana María L´opez
Eze, Valentine C.
Harvey, Adam P.
Continuous process for the epoxidation of terpenes using mesoscale oscillatory baffled reactors
title Continuous process for the epoxidation of terpenes using mesoscale oscillatory baffled reactors
title_full Continuous process for the epoxidation of terpenes using mesoscale oscillatory baffled reactors
title_fullStr Continuous process for the epoxidation of terpenes using mesoscale oscillatory baffled reactors
title_full_unstemmed Continuous process for the epoxidation of terpenes using mesoscale oscillatory baffled reactors
title_short Continuous process for the epoxidation of terpenes using mesoscale oscillatory baffled reactors
title_sort continuous process for the epoxidation of terpenes using mesoscale oscillatory baffled reactors
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