Performance of NiO doped on alkaline sludge from waste photovoltaic industries for catalytic dry reforming of methane

Alkali sludge (AS) is waste abundantly generated from solar photovoltaic (PV) solar cell industries. Since this potential basic material is still underutilized, a combination with NiO catalyst might greatly influence coke resentence, especially in high-temperature thermochemical reactions (Arora and...

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Main Authors: Shamsuddin, Mohd Razali, Teo, Siow Hwa, Tengku Azmi, Tengku Sharifah Marliza, Lahuri, Azizul Hakim, Yun Hin, Taufiq-Yap
Format: Article
Language:English
Published: Springer 2024
Online Access:http://psasir.upm.edu.my/id/eprint/112922/1/112922.pdf
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author Shamsuddin, Mohd Razali
Teo, Siow Hwa
Tengku Azmi, Tengku Sharifah Marliza
Lahuri, Azizul Hakim
Yun Hin, Taufiq-Yap
author_facet Shamsuddin, Mohd Razali
Teo, Siow Hwa
Tengku Azmi, Tengku Sharifah Marliza
Lahuri, Azizul Hakim
Yun Hin, Taufiq-Yap
author_sort Shamsuddin, Mohd Razali
collection UPM
description Alkali sludge (AS) is waste abundantly generated from solar photovoltaic (PV) solar cell industries. Since this potential basic material is still underutilized, a combination with NiO catalyst might greatly influence coke resentence, especially in high-temperature thermochemical reactions (Arora and Prasad, RSC Adv. 6:108,668–108688, 2016). This paper investigated alkaline sludge containing 3CaO-2SiO2 doped with well-known NiO to enhance the dry reforming of methane (DRM) reaction. The wet-impregnation method was used to prepare the xNiO/AS (x = 5–15%) catalysts. Subsequently, all catalysts were tested by using X-ray diffraction (XRD), nitrogen adsorption/desorption (BET), temperature-programmed reduction of hydrogen (H2-TPR), temperature-programmed desorption of carbon dioxide (TPD-CO2), field emission scanning electron microscopy (FESEM-EDX), and X-ray photoelectron spectroscopy (XPS). The spent catalysts were analyzed by thermogravimetric analysis (TGA/DTG), transmission electron microscopy (TEM), and temperature-programmed oxidation (TPO). The catalytic performance of xNiO/AS catalysts was investigated in a fixed bed reactor connected with gas chromatography thermal conductivity detector (GC-TCD) at a CH4:CO2 flow rate of 30 mL−1 during a 10-h reaction by following (Shamsuddin et al., Int. J. Energy Res. 45:15,463–15,480, 2021d). For optimization parameters, the effects of NiO concentration (5, 10, and 15%), reaction temperature (700, 750, 800, 850, and 900 °C), catalyst loading (0.1, 0.2, 0.3, 0.4, and 0.5 g), and gas hourly space velocity (GHSV) range from 3000, 6000, 9000, 12,000, and 15,000 h−1 were evaluated. The results showed that physical characteristics such as BET surface area and porosity do not significantly impact NiO percentages of dispersion, whereas chemical characteristics like reducibility are crucial for the catalysts’ efficient catalytic activity. Due to the active sites on the catalyst surface being more accessible, increased NiO dispersion resulted in higher reactant conversion. The catalytic performance on various parameters that showed 15%NiO/AS exhibited high reactant conversion up to 98% and 40–60% product selectivity in 700 °C, 0.2 g catalyst loading, and 12,000 h−1 GHSV. According to spent catalyst analyses, the catalyst was stable even after the DRM reaction. Meanwhile, increased reducibility resulted in more and better active site formation on the catalyst. Synergetic effect of efficient NiO as active metal and medium basic sites from AS enhanced DRM catalytic activity and stability with low coke formation. © The Author(s), under exclusive licence to Springer-Verlag GmbH Germany, part of Springer Nature 2024.
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spelling upm.eprints-1129222024-10-28T07:32:35Z http://psasir.upm.edu.my/id/eprint/112922/ Performance of NiO doped on alkaline sludge from waste photovoltaic industries for catalytic dry reforming of methane Shamsuddin, Mohd Razali Teo, Siow Hwa Tengku Azmi, Tengku Sharifah Marliza Lahuri, Azizul Hakim Yun Hin, Taufiq-Yap Alkali sludge (AS) is waste abundantly generated from solar photovoltaic (PV) solar cell industries. Since this potential basic material is still underutilized, a combination with NiO catalyst might greatly influence coke resentence, especially in high-temperature thermochemical reactions (Arora and Prasad, RSC Adv. 6:108,668–108688, 2016). This paper investigated alkaline sludge containing 3CaO-2SiO2 doped with well-known NiO to enhance the dry reforming of methane (DRM) reaction. The wet-impregnation method was used to prepare the xNiO/AS (x = 5–15%) catalysts. Subsequently, all catalysts were tested by using X-ray diffraction (XRD), nitrogen adsorption/desorption (BET), temperature-programmed reduction of hydrogen (H2-TPR), temperature-programmed desorption of carbon dioxide (TPD-CO2), field emission scanning electron microscopy (FESEM-EDX), and X-ray photoelectron spectroscopy (XPS). The spent catalysts were analyzed by thermogravimetric analysis (TGA/DTG), transmission electron microscopy (TEM), and temperature-programmed oxidation (TPO). The catalytic performance of xNiO/AS catalysts was investigated in a fixed bed reactor connected with gas chromatography thermal conductivity detector (GC-TCD) at a CH4:CO2 flow rate of 30 mL−1 during a 10-h reaction by following (Shamsuddin et al., Int. J. Energy Res. 45:15,463–15,480, 2021d). For optimization parameters, the effects of NiO concentration (5, 10, and 15%), reaction temperature (700, 750, 800, 850, and 900 °C), catalyst loading (0.1, 0.2, 0.3, 0.4, and 0.5 g), and gas hourly space velocity (GHSV) range from 3000, 6000, 9000, 12,000, and 15,000 h−1 were evaluated. The results showed that physical characteristics such as BET surface area and porosity do not significantly impact NiO percentages of dispersion, whereas chemical characteristics like reducibility are crucial for the catalysts’ efficient catalytic activity. Due to the active sites on the catalyst surface being more accessible, increased NiO dispersion resulted in higher reactant conversion. The catalytic performance on various parameters that showed 15%NiO/AS exhibited high reactant conversion up to 98% and 40–60% product selectivity in 700 °C, 0.2 g catalyst loading, and 12,000 h−1 GHSV. According to spent catalyst analyses, the catalyst was stable even after the DRM reaction. Meanwhile, increased reducibility resulted in more and better active site formation on the catalyst. Synergetic effect of efficient NiO as active metal and medium basic sites from AS enhanced DRM catalytic activity and stability with low coke formation. © The Author(s), under exclusive licence to Springer-Verlag GmbH Germany, part of Springer Nature 2024. Springer 2024 Article PeerReviewed text en http://psasir.upm.edu.my/id/eprint/112922/1/112922.pdf Shamsuddin, Mohd Razali and Teo, Siow Hwa and Tengku Azmi, Tengku Sharifah Marliza and Lahuri, Azizul Hakim and Yun Hin, Taufiq-Yap (2024) Performance of NiO doped on alkaline sludge from waste photovoltaic industries for catalytic dry reforming of methane. Environmental Science and Pollution Research. ISSN 0944-1344; eISSN: 1614-7499 https://link.springer.com/article/10.1007/s11356-024-33325-7 10.1007/s11356-024-33325-7
spellingShingle Shamsuddin, Mohd Razali
Teo, Siow Hwa
Tengku Azmi, Tengku Sharifah Marliza
Lahuri, Azizul Hakim
Yun Hin, Taufiq-Yap
Performance of NiO doped on alkaline sludge from waste photovoltaic industries for catalytic dry reforming of methane
title Performance of NiO doped on alkaline sludge from waste photovoltaic industries for catalytic dry reforming of methane
title_full Performance of NiO doped on alkaline sludge from waste photovoltaic industries for catalytic dry reforming of methane
title_fullStr Performance of NiO doped on alkaline sludge from waste photovoltaic industries for catalytic dry reforming of methane
title_full_unstemmed Performance of NiO doped on alkaline sludge from waste photovoltaic industries for catalytic dry reforming of methane
title_short Performance of NiO doped on alkaline sludge from waste photovoltaic industries for catalytic dry reforming of methane
title_sort performance of nio doped on alkaline sludge from waste photovoltaic industries for catalytic dry reforming of methane
url http://psasir.upm.edu.my/id/eprint/112922/1/112922.pdf
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