Determining optimum electro discharge machining parameters for drilling of a small hole by utilizing Taguchi method

Electro discharge machining (EDM) is a process that uses an electric sparks to generate the high temperature and melt the workpiece. One of the EDM process is drilling. In EDM drilling, an electro thermal mechanism is introduced between the electrode and work piece to create the hole. The hole size...

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Main Authors: Mohd Ariffin, Mohd Khairol Anuar, Che Hussain, Hazami, Mohamed, Saiful Bahri, Sulaiman, Shamsuddin
Format: Article
Language:English
Published: Trans Tech Publications 2014
Online Access:http://psasir.upm.edu.my/id/eprint/37038/1/Determining%20optimum%20electro%20discharge%20machining%20parameters%20for%20drilling%20of%20a%20small%20hole%20by%20utilizing%20Taguchi%20method.pdf
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author Mohd Ariffin, Mohd Khairol Anuar
Che Hussain, Hazami
Mohamed, Saiful Bahri
Sulaiman, Shamsuddin
author_facet Mohd Ariffin, Mohd Khairol Anuar
Che Hussain, Hazami
Mohamed, Saiful Bahri
Sulaiman, Shamsuddin
author_sort Mohd Ariffin, Mohd Khairol Anuar
collection UPM
description Electro discharge machining (EDM) is a process that uses an electric sparks to generate the high temperature and melt the workpiece. One of the EDM process is drilling. In EDM drilling, an electro thermal mechanism is introduced between the electrode and work piece to create the hole. The hole size is dependent on the diameters of electrode used during the drilling process. The present study performs Taguchi method to investigate the optimal process parameters for high-speed EDM super drill machine that is used to make a small hole. The workpiece used is made from titanium alloy (Ti-6: ASTM B348 Grade 5) and the copper electrode is 2.0 mm in diameter. In this experiment, the process parameters that were selected to be optimised are: current pulse off, maximum current and standard voltage levels. An orthogonal array L9 were employed to analyze the hole enlargement and material removal rate (MRR) depending on 2.0 mm diameter hole penetration. The optimum EDM parameters for hole making process was established and verified with the acquired results.
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spelling upm.eprints-370382015-12-01T08:55:50Z http://psasir.upm.edu.my/id/eprint/37038/ Determining optimum electro discharge machining parameters for drilling of a small hole by utilizing Taguchi method Mohd Ariffin, Mohd Khairol Anuar Che Hussain, Hazami Mohamed, Saiful Bahri Sulaiman, Shamsuddin Electro discharge machining (EDM) is a process that uses an electric sparks to generate the high temperature and melt the workpiece. One of the EDM process is drilling. In EDM drilling, an electro thermal mechanism is introduced between the electrode and work piece to create the hole. The hole size is dependent on the diameters of electrode used during the drilling process. The present study performs Taguchi method to investigate the optimal process parameters for high-speed EDM super drill machine that is used to make a small hole. The workpiece used is made from titanium alloy (Ti-6: ASTM B348 Grade 5) and the copper electrode is 2.0 mm in diameter. In this experiment, the process parameters that were selected to be optimised are: current pulse off, maximum current and standard voltage levels. An orthogonal array L9 were employed to analyze the hole enlargement and material removal rate (MRR) depending on 2.0 mm diameter hole penetration. The optimum EDM parameters for hole making process was established and verified with the acquired results. Trans Tech Publications 2014 Article PeerReviewed application/pdf en http://psasir.upm.edu.my/id/eprint/37038/1/Determining%20optimum%20electro%20discharge%20machining%20parameters%20for%20drilling%20of%20a%20small%20hole%20by%20utilizing%20Taguchi%20method.pdf Mohd Ariffin, Mohd Khairol Anuar and Che Hussain, Hazami and Mohamed, Saiful Bahri and Sulaiman, Shamsuddin (2014) Determining optimum electro discharge machining parameters for drilling of a small hole by utilizing Taguchi method. Applied Mechanics and Materials, 564. pp. 481-487. ISSN 1660-9336; ESSN: 1662-7482 http://www.scientific.net/AMM.564.481 10.4028/www.scientific.net/AMM.564.481
spellingShingle Mohd Ariffin, Mohd Khairol Anuar
Che Hussain, Hazami
Mohamed, Saiful Bahri
Sulaiman, Shamsuddin
Determining optimum electro discharge machining parameters for drilling of a small hole by utilizing Taguchi method
title Determining optimum electro discharge machining parameters for drilling of a small hole by utilizing Taguchi method
title_full Determining optimum electro discharge machining parameters for drilling of a small hole by utilizing Taguchi method
title_fullStr Determining optimum electro discharge machining parameters for drilling of a small hole by utilizing Taguchi method
title_full_unstemmed Determining optimum electro discharge machining parameters for drilling of a small hole by utilizing Taguchi method
title_short Determining optimum electro discharge machining parameters for drilling of a small hole by utilizing Taguchi method
title_sort determining optimum electro discharge machining parameters for drilling of a small hole by utilizing taguchi method
url http://psasir.upm.edu.my/id/eprint/37038/1/Determining%20optimum%20electro%20discharge%20machining%20parameters%20for%20drilling%20of%20a%20small%20hole%20by%20utilizing%20Taguchi%20method.pdf
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