A multi-period scheduling of dynamic cellular manufacturing systems in the presence of cost uncertainty

Cell-load variation is considered as a major shortcoming in cellular manufacturing systems. It can cause long queues in front of machines and impose extra costs to the cellular layouts. In this paper the impact of inflation on cell-load variation in cellular manufacturing systems is examined. For th...

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Main Authors: Delgoshaei, Aidin, Ali, Ahad, Ariffin, Mohd Khairol Anuar, Gomes, Chandima
Format: Article
Language:English
Published: Elsevier 2016
Online Access:http://psasir.upm.edu.my/id/eprint/54863/1/A%20multi-period%20scheduling%20of%20dynamic%20cellular%20manufacturing%20systems%20in%20the%20presence%20of%20.pdf
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author Delgoshaei, Aidin
Ali, Ahad
Ariffin, Mohd Khairol Anuar
Gomes, Chandima
author_facet Delgoshaei, Aidin
Ali, Ahad
Ariffin, Mohd Khairol Anuar
Gomes, Chandima
author_sort Delgoshaei, Aidin
collection UPM
description Cell-load variation is considered as a major shortcoming in cellular manufacturing systems. It can cause long queues in front of machines and impose extra costs to the cellular layouts. In this paper the impact of inflation on cell-load variation in cellular manufacturing systems is examined. For this purpose, a new method is proposed for scheduling dynamic cellular manufacturing systems in the presence of bottleneck and parallel machines. The aim is finding the trade-off values between in-house manufacturing and using outsource services while system costs are not deterministic and may be varied from period to period by inflation. To solve the model, a hybrid genetic and simulated annealing algorithms is developed because of the high potential of outcomes to be trapped in the local optima. The results are then compared in LINGO® 12.0 software. In continue a Taguchi method (an orthogonal optimization) is used to estimate parameters of the proposed method in order to solve experiments derived from literature. Our findings show that the condition of dynamic costs affects the routing of materials in process and may induce machine-load variation that yield to cell-load diversity. An increase in changing costs causes the loading level of each cell to vary, which in turn results in the development of “complex dummy sub-cells.” To measure the level of cell-load variation a new mathematical index is developed. Then, a new method is proposed for minimizing cell-load variation in the mentioned condition by using control lines. The results indicate that the proposed method can significantly reduce the level of cell-load variation in CMS.
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spelling upm.eprints-548632018-05-28T07:22:02Z http://psasir.upm.edu.my/id/eprint/54863/ A multi-period scheduling of dynamic cellular manufacturing systems in the presence of cost uncertainty Delgoshaei, Aidin Ali, Ahad Ariffin, Mohd Khairol Anuar Gomes, Chandima Cell-load variation is considered as a major shortcoming in cellular manufacturing systems. It can cause long queues in front of machines and impose extra costs to the cellular layouts. In this paper the impact of inflation on cell-load variation in cellular manufacturing systems is examined. For this purpose, a new method is proposed for scheduling dynamic cellular manufacturing systems in the presence of bottleneck and parallel machines. The aim is finding the trade-off values between in-house manufacturing and using outsource services while system costs are not deterministic and may be varied from period to period by inflation. To solve the model, a hybrid genetic and simulated annealing algorithms is developed because of the high potential of outcomes to be trapped in the local optima. The results are then compared in LINGO® 12.0 software. In continue a Taguchi method (an orthogonal optimization) is used to estimate parameters of the proposed method in order to solve experiments derived from literature. Our findings show that the condition of dynamic costs affects the routing of materials in process and may induce machine-load variation that yield to cell-load diversity. An increase in changing costs causes the loading level of each cell to vary, which in turn results in the development of “complex dummy sub-cells.” To measure the level of cell-load variation a new mathematical index is developed. Then, a new method is proposed for minimizing cell-load variation in the mentioned condition by using control lines. The results indicate that the proposed method can significantly reduce the level of cell-load variation in CMS. Elsevier 2016-10 Article PeerReviewed text en http://psasir.upm.edu.my/id/eprint/54863/1/A%20multi-period%20scheduling%20of%20dynamic%20cellular%20manufacturing%20systems%20in%20the%20presence%20of%20.pdf Delgoshaei, Aidin and Ali, Ahad and Ariffin, Mohd Khairol Anuar and Gomes, Chandima (2016) A multi-period scheduling of dynamic cellular manufacturing systems in the presence of cost uncertainty. Computers & Industrial Engineering, 100. pp. 110-132. ISSN 0360-8352 10.1016/j.cie.2016.08.010
spellingShingle Delgoshaei, Aidin
Ali, Ahad
Ariffin, Mohd Khairol Anuar
Gomes, Chandima
A multi-period scheduling of dynamic cellular manufacturing systems in the presence of cost uncertainty
title A multi-period scheduling of dynamic cellular manufacturing systems in the presence of cost uncertainty
title_full A multi-period scheduling of dynamic cellular manufacturing systems in the presence of cost uncertainty
title_fullStr A multi-period scheduling of dynamic cellular manufacturing systems in the presence of cost uncertainty
title_full_unstemmed A multi-period scheduling of dynamic cellular manufacturing systems in the presence of cost uncertainty
title_short A multi-period scheduling of dynamic cellular manufacturing systems in the presence of cost uncertainty
title_sort multi period scheduling of dynamic cellular manufacturing systems in the presence of cost uncertainty
url http://psasir.upm.edu.my/id/eprint/54863/1/A%20multi-period%20scheduling%20of%20dynamic%20cellular%20manufacturing%20systems%20in%20the%20presence%20of%20.pdf
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