Experimental and numerical investigation of ram extrusion of bread dough

An experimental and numerical study on ram extrusion of bread dough was conducted. A laboratory ram extrusion rig was designed and manufactured, where dies with different angles and exit radii were employed. Rate dependent behaviour was observed from tests conducted at different extrusion speeds, an...

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Main Authors: P. Mohammed, Mohd Afandi, Wanigasooriya, Leonard, Charalambides, Maria N.
Format: Conference or Workshop Item
Language:English
Published: AIP Publishing 2016
Online Access:http://psasir.upm.edu.my/id/eprint/57479/1/Experimental%20and%20numerical%20investigation%20of%20ram%20extrusion%20of%20bread%20dough.pdf
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author P. Mohammed, Mohd Afandi
Wanigasooriya, Leonard
Charalambides, Maria N.
author_facet P. Mohammed, Mohd Afandi
Wanigasooriya, Leonard
Charalambides, Maria N.
author_sort P. Mohammed, Mohd Afandi
collection UPM
description An experimental and numerical study on ram extrusion of bread dough was conducted. A laboratory ram extrusion rig was designed and manufactured, where dies with different angles and exit radii were employed. Rate dependent behaviour was observed from tests conducted at different extrusion speeds, and higher extrusion pressure was reported for dies with decreasing exit radius. A finite element simulation of extrusion was performed using the adaptive meshing technique in Abaqus. Simulations using a frictionless contact between the billet and die wall showed that the model underestimates the response at high entry angles. On the other hand, when the coefficient of friction value was set to 0.09 as measured from friction experiments, the dough response was overestimated, i.e. the model extrusion pressure was much higher than the experimentally measured values. When a critical shear stress limit, τmax, was used, the accuracy of the model predictions improved. The results showed that higher die angles require higher τmax values for the model and the experiments to agree.
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spelling upm.eprints-574792017-09-27T11:09:14Z http://psasir.upm.edu.my/id/eprint/57479/ Experimental and numerical investigation of ram extrusion of bread dough P. Mohammed, Mohd Afandi Wanigasooriya, Leonard Charalambides, Maria N. An experimental and numerical study on ram extrusion of bread dough was conducted. A laboratory ram extrusion rig was designed and manufactured, where dies with different angles and exit radii were employed. Rate dependent behaviour was observed from tests conducted at different extrusion speeds, and higher extrusion pressure was reported for dies with decreasing exit radius. A finite element simulation of extrusion was performed using the adaptive meshing technique in Abaqus. Simulations using a frictionless contact between the billet and die wall showed that the model underestimates the response at high entry angles. On the other hand, when the coefficient of friction value was set to 0.09 as measured from friction experiments, the dough response was overestimated, i.e. the model extrusion pressure was much higher than the experimentally measured values. When a critical shear stress limit, τmax, was used, the accuracy of the model predictions improved. The results showed that higher die angles require higher τmax values for the model and the experiments to agree. AIP Publishing 2016 Conference or Workshop Item PeerReviewed application/pdf en http://psasir.upm.edu.my/id/eprint/57479/1/Experimental%20and%20numerical%20investigation%20of%20ram%20extrusion%20of%20bread%20dough.pdf P. Mohammed, Mohd Afandi and Wanigasooriya, Leonard and Charalambides, Maria N. (2016) Experimental and numerical investigation of ram extrusion of bread dough. In: 19th International ESAFORM Conference on Material Forming (ESAFORM 2016), 27-29 Apr. 2016, Nantes, France. (pp. 1-6). 10.1063/1.4963607
spellingShingle P. Mohammed, Mohd Afandi
Wanigasooriya, Leonard
Charalambides, Maria N.
Experimental and numerical investigation of ram extrusion of bread dough
title Experimental and numerical investigation of ram extrusion of bread dough
title_full Experimental and numerical investigation of ram extrusion of bread dough
title_fullStr Experimental and numerical investigation of ram extrusion of bread dough
title_full_unstemmed Experimental and numerical investigation of ram extrusion of bread dough
title_short Experimental and numerical investigation of ram extrusion of bread dough
title_sort experimental and numerical investigation of ram extrusion of bread dough
url http://psasir.upm.edu.my/id/eprint/57479/1/Experimental%20and%20numerical%20investigation%20of%20ram%20extrusion%20of%20bread%20dough.pdf
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