Enhancement and improvement of the mechanical properties of aluminum extruded products by mathematical analysis and simulation process

This paper investigates a technique for solving the problems of the aluminum extrusion process, and improving the mechanical properties of the products produced by this method through a smart design, simulation and Mathematical Analysis by using F.E.M. For this purpose, the general F.E.A. Software A...

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Main Authors: Magid, Hani Mizhir, Sulaiman, Shamsuddin, Mohd Ariffin, Mohd Khairol Anuar, Baharudin, B. T. Hang Tuah
Format: Conference or Workshop Item
Language:English
Published: AIP Publishing LLC 2014
Online Access:http://psasir.upm.edu.my/id/eprint/57663/1/Enhancement%20and%20improvement%20of%20the%20mechanical%20properties%20of%20aluminum%20extruded%20products%20by%20mathematical%20analysis%20and%20simulation%20process.pdf
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author Magid, Hani Mizhir
Sulaiman, Shamsuddin
Mohd Ariffin, Mohd Khairol Anuar
Baharudin, B. T. Hang Tuah
author_facet Magid, Hani Mizhir
Sulaiman, Shamsuddin
Mohd Ariffin, Mohd Khairol Anuar
Baharudin, B. T. Hang Tuah
author_sort Magid, Hani Mizhir
collection UPM
description This paper investigates a technique for solving the problems of the aluminum extrusion process, and improving the mechanical properties of the products produced by this method through a smart design, simulation and Mathematical Analysis by using F.E.M. For this purpose, the general F.E.A. Software ABAQUS was used to set up the finite element model of the warm aluminum extrusion in two dimensions (3D). Also, an iterative procedure was carried out using MATLAB at each iteration. The model was formulated as a nonlinear model. The inputs to this model were: the product geometry and its materials specifications such as density, rigidity, elasticity, thermal conductivity, and the required analytical steps. An axisymmetrical (3D) geometric model of the tooling and billet was constructed for the analysis. Data obtained from the F.E model included die-work piece contact pressure, effective stress and strain and material deformation velocity. The correlation between the calculated and collected data from (FEA) was established in this research. Then the billet and die stresses, temperature and the ram speed that closely matched with the strain rates for the desired quality were obtained.
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spelling upm.eprints-576632017-10-25T01:33:13Z http://psasir.upm.edu.my/id/eprint/57663/ Enhancement and improvement of the mechanical properties of aluminum extruded products by mathematical analysis and simulation process Magid, Hani Mizhir Sulaiman, Shamsuddin Mohd Ariffin, Mohd Khairol Anuar Baharudin, B. T. Hang Tuah This paper investigates a technique for solving the problems of the aluminum extrusion process, and improving the mechanical properties of the products produced by this method through a smart design, simulation and Mathematical Analysis by using F.E.M. For this purpose, the general F.E.A. Software ABAQUS was used to set up the finite element model of the warm aluminum extrusion in two dimensions (3D). Also, an iterative procedure was carried out using MATLAB at each iteration. The model was formulated as a nonlinear model. The inputs to this model were: the product geometry and its materials specifications such as density, rigidity, elasticity, thermal conductivity, and the required analytical steps. An axisymmetrical (3D) geometric model of the tooling and billet was constructed for the analysis. Data obtained from the F.E model included die-work piece contact pressure, effective stress and strain and material deformation velocity. The correlation between the calculated and collected data from (FEA) was established in this research. Then the billet and die stresses, temperature and the ram speed that closely matched with the strain rates for the desired quality were obtained. AIP Publishing LLC 2014 Conference or Workshop Item PeerReviewed application/pdf en http://psasir.upm.edu.my/id/eprint/57663/1/Enhancement%20and%20improvement%20of%20the%20mechanical%20properties%20of%20aluminum%20extruded%20products%20by%20mathematical%20analysis%20and%20simulation%20process.pdf Magid, Hani Mizhir and Sulaiman, Shamsuddin and Mohd Ariffin, Mohd Khairol Anuar and Baharudin, B. T. Hang Tuah (2014) Enhancement and improvement of the mechanical properties of aluminum extruded products by mathematical analysis and simulation process. In: International Conference on Mathematics, Engineering and Industrial Applications 2014 (ICoMEIA 2014), 28-30 May 2014, Penang, Malaysia. (pp. 1-8). 10.1063/1.4915830
spellingShingle Magid, Hani Mizhir
Sulaiman, Shamsuddin
Mohd Ariffin, Mohd Khairol Anuar
Baharudin, B. T. Hang Tuah
Enhancement and improvement of the mechanical properties of aluminum extruded products by mathematical analysis and simulation process
title Enhancement and improvement of the mechanical properties of aluminum extruded products by mathematical analysis and simulation process
title_full Enhancement and improvement of the mechanical properties of aluminum extruded products by mathematical analysis and simulation process
title_fullStr Enhancement and improvement of the mechanical properties of aluminum extruded products by mathematical analysis and simulation process
title_full_unstemmed Enhancement and improvement of the mechanical properties of aluminum extruded products by mathematical analysis and simulation process
title_short Enhancement and improvement of the mechanical properties of aluminum extruded products by mathematical analysis and simulation process
title_sort enhancement and improvement of the mechanical properties of aluminum extruded products by mathematical analysis and simulation process
url http://psasir.upm.edu.my/id/eprint/57663/1/Enhancement%20and%20improvement%20of%20the%20mechanical%20properties%20of%20aluminum%20extruded%20products%20by%20mathematical%20analysis%20and%20simulation%20process.pdf
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AT mohdariffinmohdkhairolanuar enhancementandimprovementofthemechanicalpropertiesofaluminumextrudedproductsbymathematicalanalysisandsimulationprocess
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