Reverse engineering of B-pillar with 3D optical scanning for manufacturing of non-uniform thickness part

This paper presents reverse engineering (RE) of a complex automobile structural part, B-pillar. As a major part of the automobile body-in white (BiW), B-pillar has substantial opportunity for weight reduction by introducing variable thickness across its sections. To leverage such potential, an e...

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Main Authors: Islam, Md. Tasbirul, Abdullah, A.B., Mahmud, Mohamad Zihad
Format: Article
Language:English
Published: EDP Sciences 2016
Subjects:
Online Access:http://eprints.usm.my/37195/1/%28Reverse_engineering_of_B-pillar%29_matecconf_aigev2017_01007.pdf
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author Islam, Md. Tasbirul
Abdullah, A.B.
Mahmud, Mohamad Zihad
author_facet Islam, Md. Tasbirul
Abdullah, A.B.
Mahmud, Mohamad Zihad
author_sort Islam, Md. Tasbirul
collection USM
description This paper presents reverse engineering (RE) of a complex automobile structural part, B-pillar. As a major part of the automobile body-in white (BiW), B-pillar has substantial opportunity for weight reduction by introducing variable thickness across its sections. To leverage such potential, an existing B-pillar was reverse engineered with a 3D optical scanner and computer aided design (CAD) application. First, digital data (i.e. in meshes) of exiting B-pillar was obtained by the scanner, and subsequently, this information was utilized in developing a complete 3D CAD model. CATIA V5 was used in the modeling where some of the essential work benches were ‘’Digitized Shape Editor’’, ‘’Quick Surface Reconstruction’’, ‘’Wireframe and Surface Design’’, ‘’Freestyle’’, ‘’Generation Shape Design’’ and “Part design”. In the final CAD design, five different thicknesses were incorporated successfully in order to get a B-pillar with non-uniform sections. This research opened opportunities for thickness optimization and mold tooling design in real time manufacturing.
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spelling usm.eprints-371952017-10-17T09:03:36Z http://eprints.usm.my/37195/ Reverse engineering of B-pillar with 3D optical scanning for manufacturing of non-uniform thickness part Islam, Md. Tasbirul Abdullah, A.B. Mahmud, Mohamad Zihad TJ1-1570 Mechanical engineering and machinery TL500-777 Aeronautics. Aeronautical engineering This paper presents reverse engineering (RE) of a complex automobile structural part, B-pillar. As a major part of the automobile body-in white (BiW), B-pillar has substantial opportunity for weight reduction by introducing variable thickness across its sections. To leverage such potential, an existing B-pillar was reverse engineered with a 3D optical scanner and computer aided design (CAD) application. First, digital data (i.e. in meshes) of exiting B-pillar was obtained by the scanner, and subsequently, this information was utilized in developing a complete 3D CAD model. CATIA V5 was used in the modeling where some of the essential work benches were ‘’Digitized Shape Editor’’, ‘’Quick Surface Reconstruction’’, ‘’Wireframe and Surface Design’’, ‘’Freestyle’’, ‘’Generation Shape Design’’ and “Part design”. In the final CAD design, five different thicknesses were incorporated successfully in order to get a B-pillar with non-uniform sections. This research opened opportunities for thickness optimization and mold tooling design in real time manufacturing. EDP Sciences 2016 Article PeerReviewed application/pdf en http://eprints.usm.my/37195/1/%28Reverse_engineering_of_B-pillar%29_matecconf_aigev2017_01007.pdf Islam, Md. Tasbirul and Abdullah, A.B. and Mahmud, Mohamad Zihad (2016) Reverse engineering of B-pillar with 3D optical scanning for manufacturing of non-uniform thickness part. MATEC Web of Conferences, 90 (01007). pp. 1-9. https://doi.org/10.1051/matecconf/20179001007
spellingShingle TJ1-1570 Mechanical engineering and machinery
TL500-777 Aeronautics. Aeronautical engineering
Islam, Md. Tasbirul
Abdullah, A.B.
Mahmud, Mohamad Zihad
Reverse engineering of B-pillar with 3D optical scanning for manufacturing of non-uniform thickness part
title Reverse engineering of B-pillar with 3D optical scanning for manufacturing of non-uniform thickness part
title_full Reverse engineering of B-pillar with 3D optical scanning for manufacturing of non-uniform thickness part
title_fullStr Reverse engineering of B-pillar with 3D optical scanning for manufacturing of non-uniform thickness part
title_full_unstemmed Reverse engineering of B-pillar with 3D optical scanning for manufacturing of non-uniform thickness part
title_short Reverse engineering of B-pillar with 3D optical scanning for manufacturing of non-uniform thickness part
title_sort reverse engineering of b pillar with 3d optical scanning for manufacturing of non uniform thickness part
topic TJ1-1570 Mechanical engineering and machinery
TL500-777 Aeronautics. Aeronautical engineering
url http://eprints.usm.my/37195/1/%28Reverse_engineering_of_B-pillar%29_matecconf_aigev2017_01007.pdf
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