Modeling And Control Of V-Groove Rotary Impact Driver

Rotary-impact screw driver which is categorized as hand-held cordless power tool raised the opportunities of use in many applications. However, there are some shortfalls in this type of tool such as unsynchronized impact mechanism, too much power for more precise jobs and it makes a lot of vibrat...

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Main Author: Leong, Chi Hoe
Format: Thesis
Language:English
Published: 2020
Subjects:
Online Access:http://eprints.usm.my/46807/1/Modeling%20And%20Control%20Of%20V-Groove%20Rotary%20Impact%20Driver.pdf
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author Leong, Chi Hoe
author_facet Leong, Chi Hoe
author_sort Leong, Chi Hoe
collection USM
description Rotary-impact screw driver which is categorized as hand-held cordless power tool raised the opportunities of use in many applications. However, there are some shortfalls in this type of tool such as unsynchronized impact mechanism, too much power for more precise jobs and it makes a lot of vibration. The objective of this study is to model the physical system of v-groove type of rotary impact driver and its application’s load. A state-flow control algorithm is developed on the model to improve the mentioned shortfalls. The speed is optimized by using state-flow algorithm with fixed-point data types, thus reduced hardware computational requirement with acceptable accuracy. An exploratory study was also made to evaluate the complexity of the virtual simulation between impact driver and drill driver model to perform real-time hardware verification in virtual simulation. The purpose of doing the latter is to verify the developed algorithm so that it does not have risk of overrun on defined solver fixed time step. Finally, prototype was built based on the software simulation model for actual human test and validation. From results, there were 10% improvement in system synchronization, 33% reduction of impact speed on small delicate screwing, and 19% reduction of vibration from motor’s reaction torque to user’s arms. Valuable understanding was gained from experiments and optimization through simulation.
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spelling usm.eprints-468072021-11-17T03:42:09Z http://eprints.usm.my/46807/ Modeling And Control Of V-Groove Rotary Impact Driver Leong, Chi Hoe T Technology TK1-9971 Electrical engineering. Electronics. Nuclear engineering Rotary-impact screw driver which is categorized as hand-held cordless power tool raised the opportunities of use in many applications. However, there are some shortfalls in this type of tool such as unsynchronized impact mechanism, too much power for more precise jobs and it makes a lot of vibration. The objective of this study is to model the physical system of v-groove type of rotary impact driver and its application’s load. A state-flow control algorithm is developed on the model to improve the mentioned shortfalls. The speed is optimized by using state-flow algorithm with fixed-point data types, thus reduced hardware computational requirement with acceptable accuracy. An exploratory study was also made to evaluate the complexity of the virtual simulation between impact driver and drill driver model to perform real-time hardware verification in virtual simulation. The purpose of doing the latter is to verify the developed algorithm so that it does not have risk of overrun on defined solver fixed time step. Finally, prototype was built based on the software simulation model for actual human test and validation. From results, there were 10% improvement in system synchronization, 33% reduction of impact speed on small delicate screwing, and 19% reduction of vibration from motor’s reaction torque to user’s arms. Valuable understanding was gained from experiments and optimization through simulation. 2020-04-01 Thesis NonPeerReviewed application/pdf en http://eprints.usm.my/46807/1/Modeling%20And%20Control%20Of%20V-Groove%20Rotary%20Impact%20Driver.pdf Leong, Chi Hoe (2020) Modeling And Control Of V-Groove Rotary Impact Driver. Masters thesis, Universiti Sains Malaysia.
spellingShingle T Technology
TK1-9971 Electrical engineering. Electronics. Nuclear engineering
Leong, Chi Hoe
Modeling And Control Of V-Groove Rotary Impact Driver
title Modeling And Control Of V-Groove Rotary Impact Driver
title_full Modeling And Control Of V-Groove Rotary Impact Driver
title_fullStr Modeling And Control Of V-Groove Rotary Impact Driver
title_full_unstemmed Modeling And Control Of V-Groove Rotary Impact Driver
title_short Modeling And Control Of V-Groove Rotary Impact Driver
title_sort modeling and control of v groove rotary impact driver
topic T Technology
TK1-9971 Electrical engineering. Electronics. Nuclear engineering
url http://eprints.usm.my/46807/1/Modeling%20And%20Control%20Of%20V-Groove%20Rotary%20Impact%20Driver.pdf
work_keys_str_mv AT leongchihoe modelingandcontrolofvgrooverotaryimpactdriver