Tribological Study Of Additive Manufactured Aluminium Alloy ER5356 For Potential Part Repair

Aluminum alloys are widely used in a range of automotive parts due to their high strength-to-weight ratio. Unfortunately, it’s resistance to wear is relatively low, result in short part life upon application due to sliding contact. As an alternative unfitted part due to severe worn which is currentl...

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Main Author: Mohd Noor Ariffin, Siti Syairah
Format: Monograph
Language:English
Published: Universiti Sains Malaysia 2022
Subjects:
Online Access:http://eprints.usm.my/55714/1/Tribological%20Study%20Of%20Additive%20Manufactured%20Aluminium%20Alloy%20ER5356%20For%20Potential%20Part%20Repair_Siti%20Syairah%20Mohd%20Noor%20Ariffin.pdf
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author Mohd Noor Ariffin, Siti Syairah
author_facet Mohd Noor Ariffin, Siti Syairah
author_sort Mohd Noor Ariffin, Siti Syairah
collection USM
description Aluminum alloys are widely used in a range of automotive parts due to their high strength-to-weight ratio. Unfortunately, it’s resistance to wear is relatively low, result in short part life upon application due to sliding contact. As an alternative unfitted part due to severe worn which is currently send to landfill, has second chance to service via reconstruction of the worn area using metal additive manufacturing method. However, the properties of deposited material need to be studied before it fit to be reused. The study intent to investigate the performance of additive manufactured aluminium alloy on tribology properties like wear rate (mm3 /Nm) and coefficient of friction. This experiment considers cold forging and unforging specimen ER5356 utilising a reciprocating ball-on-flat arrangement with a speed of 30RPM, 50RPM and 70RPM with different load of 1KG, 3KG and 5KG. The result found that the welded specimen of cold forging indicated lower value of coefficient of friction (COF) and wear rate (mm3 /Nm). For the hardness of cold forging samples shows that the highest value compared to others condition. The results of the experiment are compared and it has been observed good agreement. Based on the initial findings, the additive manufactured material result in less wear rate (mm3/Nm) compared to material that non-weld, but for the coefficient of friction is almost same.
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spelling usm.eprints-557142022-11-22T07:15:14Z http://eprints.usm.my/55714/ Tribological Study Of Additive Manufactured Aluminium Alloy ER5356 For Potential Part Repair Mohd Noor Ariffin, Siti Syairah T Technology TJ Mechanical engineering and machinery Aluminum alloys are widely used in a range of automotive parts due to their high strength-to-weight ratio. Unfortunately, it’s resistance to wear is relatively low, result in short part life upon application due to sliding contact. As an alternative unfitted part due to severe worn which is currently send to landfill, has second chance to service via reconstruction of the worn area using metal additive manufacturing method. However, the properties of deposited material need to be studied before it fit to be reused. The study intent to investigate the performance of additive manufactured aluminium alloy on tribology properties like wear rate (mm3 /Nm) and coefficient of friction. This experiment considers cold forging and unforging specimen ER5356 utilising a reciprocating ball-on-flat arrangement with a speed of 30RPM, 50RPM and 70RPM with different load of 1KG, 3KG and 5KG. The result found that the welded specimen of cold forging indicated lower value of coefficient of friction (COF) and wear rate (mm3 /Nm). For the hardness of cold forging samples shows that the highest value compared to others condition. The results of the experiment are compared and it has been observed good agreement. Based on the initial findings, the additive manufactured material result in less wear rate (mm3/Nm) compared to material that non-weld, but for the coefficient of friction is almost same. Universiti Sains Malaysia 2022-07-24 Monograph NonPeerReviewed application/pdf en http://eprints.usm.my/55714/1/Tribological%20Study%20Of%20Additive%20Manufactured%20Aluminium%20Alloy%20ER5356%20For%20Potential%20Part%20Repair_Siti%20Syairah%20Mohd%20Noor%20Ariffin.pdf Mohd Noor Ariffin, Siti Syairah (2022) Tribological Study Of Additive Manufactured Aluminium Alloy ER5356 For Potential Part Repair. Project Report. Universiti Sains Malaysia, Pusat Pengajian Kejuruteraan Mekanikal. (Submitted)
spellingShingle T Technology
TJ Mechanical engineering and machinery
Mohd Noor Ariffin, Siti Syairah
Tribological Study Of Additive Manufactured Aluminium Alloy ER5356 For Potential Part Repair
title Tribological Study Of Additive Manufactured Aluminium Alloy ER5356 For Potential Part Repair
title_full Tribological Study Of Additive Manufactured Aluminium Alloy ER5356 For Potential Part Repair
title_fullStr Tribological Study Of Additive Manufactured Aluminium Alloy ER5356 For Potential Part Repair
title_full_unstemmed Tribological Study Of Additive Manufactured Aluminium Alloy ER5356 For Potential Part Repair
title_short Tribological Study Of Additive Manufactured Aluminium Alloy ER5356 For Potential Part Repair
title_sort tribological study of additive manufactured aluminium alloy er5356 for potential part repair
topic T Technology
TJ Mechanical engineering and machinery
url http://eprints.usm.my/55714/1/Tribological%20Study%20Of%20Additive%20Manufactured%20Aluminium%20Alloy%20ER5356%20For%20Potential%20Part%20Repair_Siti%20Syairah%20Mohd%20Noor%20Ariffin.pdf
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