Optimization Of Laser Soldering Parameters On Passive Devices

Laser soldering is a non-contact process that important in soldering technology for miniature components because it can emit a controlled heating from laser beam to a specific location of solder joint and this process also can prevent damaging other components on electronic devices. The process para...

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Main Author: Nazarudin, Muhammad Zaim Hanif
Format: Monograph
Language:English
Published: Universiti Sains Malaysia 2021
Subjects:
Online Access:http://eprints.usm.my/55988/1/Optimization%20Of%20Laser%20Soldering%20Parameters%20On%20Passive%20Devices.pdf
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author Nazarudin, Muhammad Zaim Hanif
author_facet Nazarudin, Muhammad Zaim Hanif
author_sort Nazarudin, Muhammad Zaim Hanif
collection USM
description Laser soldering is a non-contact process that important in soldering technology for miniature components because it can emit a controlled heating from laser beam to a specific location of solder joint and this process also can prevent damaging other components on electronic devices. The process parameter of laser soldering also important to be known which is laser power, process time and shape of laser beam to produce a consistent soldering result. However, in this research study will focus on VOF model in ANSYS Fluent software because the process parameter of laser soldering has been given by Western Digital. The main goal of this study is to optimise the parameters that affect the effectiveness in laser soldering process on passive devices. The parameter which is solder volume and temperature can affect the formation of fillet shape, velocity, and pressure of solder. Numerical simulation has been conducted to identify the suitable solder volume of SAC305 and the process temperature that can affect in solder joint reliability such as void. Thus, the parameters in the soldering process needed to be controlled to produce a good quality, long lifespan, and more reliable solder joint. The results obtained from the simulation can be visualise the flow of SAC305 solder at the end of reflow process in contour of volume fraction and temperature. The visualisation results can show the details trajectory of solder as it undergoes the thermal reflow. Besides, good relation can be seen between the simulation results obtain and validation from IPC standard. The study of VOF model showed the usable of simulation approach to simulate the process of laser soldering that can produce a good results of solder joint.
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spelling usm.eprints-559882022-12-12T08:32:14Z http://eprints.usm.my/55988/ Optimization Of Laser Soldering Parameters On Passive Devices Nazarudin, Muhammad Zaim Hanif T Technology TJ1-1570 Mechanical engineering and machinery Laser soldering is a non-contact process that important in soldering technology for miniature components because it can emit a controlled heating from laser beam to a specific location of solder joint and this process also can prevent damaging other components on electronic devices. The process parameter of laser soldering also important to be known which is laser power, process time and shape of laser beam to produce a consistent soldering result. However, in this research study will focus on VOF model in ANSYS Fluent software because the process parameter of laser soldering has been given by Western Digital. The main goal of this study is to optimise the parameters that affect the effectiveness in laser soldering process on passive devices. The parameter which is solder volume and temperature can affect the formation of fillet shape, velocity, and pressure of solder. Numerical simulation has been conducted to identify the suitable solder volume of SAC305 and the process temperature that can affect in solder joint reliability such as void. Thus, the parameters in the soldering process needed to be controlled to produce a good quality, long lifespan, and more reliable solder joint. The results obtained from the simulation can be visualise the flow of SAC305 solder at the end of reflow process in contour of volume fraction and temperature. The visualisation results can show the details trajectory of solder as it undergoes the thermal reflow. Besides, good relation can be seen between the simulation results obtain and validation from IPC standard. The study of VOF model showed the usable of simulation approach to simulate the process of laser soldering that can produce a good results of solder joint. Universiti Sains Malaysia 2021-08-01 Monograph NonPeerReviewed application/pdf en http://eprints.usm.my/55988/1/Optimization%20Of%20Laser%20Soldering%20Parameters%20On%20Passive%20Devices.pdf Nazarudin, Muhammad Zaim Hanif (2021) Optimization Of Laser Soldering Parameters On Passive Devices. Project Report. Universiti Sains Malaysia, Pusat Pengajian Kejuruteraan Mekanik. (Submitted)
spellingShingle T Technology
TJ1-1570 Mechanical engineering and machinery
Nazarudin, Muhammad Zaim Hanif
Optimization Of Laser Soldering Parameters On Passive Devices
title Optimization Of Laser Soldering Parameters On Passive Devices
title_full Optimization Of Laser Soldering Parameters On Passive Devices
title_fullStr Optimization Of Laser Soldering Parameters On Passive Devices
title_full_unstemmed Optimization Of Laser Soldering Parameters On Passive Devices
title_short Optimization Of Laser Soldering Parameters On Passive Devices
title_sort optimization of laser soldering parameters on passive devices
topic T Technology
TJ1-1570 Mechanical engineering and machinery
url http://eprints.usm.my/55988/1/Optimization%20Of%20Laser%20Soldering%20Parameters%20On%20Passive%20Devices.pdf
work_keys_str_mv AT nazarudinmuhammadzaimhanif optimizationoflasersolderingparametersonpassivedevices