Orthogonal cutting performance of vegetable-based lubricants via minimum quantity lubrication technique on AISI 316L

In this research, the workpiece material used is AISI316L stainless steel, which has higher corrosion resistance and is also difficult to machine at high speeds. The objective of this study is to determine the machining performance of 316L stainless steel using minimum quantity lubrication (MQL)...

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Main Authors: Abdul Sani, Amiril Sahab, Zamri, Zubaidah, Baharom, Shahandzir, Ganesan, Mugilan, Talib, Norfazillah
Format: Conference or Workshop Item
Language:English
Published: 2023
Subjects:
Online Access:http://eprints.uthm.edu.my/11675/1/P16711_bfe5066857591a3f216ea265df4571c8%208.pdf
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author Abdul Sani, Amiril Sahab
Zamri, Zubaidah
Baharom, Shahandzir
Ganesan, Mugilan
Talib, Norfazillah
author_facet Abdul Sani, Amiril Sahab
Zamri, Zubaidah
Baharom, Shahandzir
Ganesan, Mugilan
Talib, Norfazillah
author_sort Abdul Sani, Amiril Sahab
collection UTHM
description In this research, the workpiece material used is AISI316L stainless steel, which has higher corrosion resistance and is also difficult to machine at high speeds. The objective of this study is to determine the machining performance of 316L stainless steel using minimum quantity lubrication (MQL) and dry machining. The effects of MQL lubricants and dry machining are then studied and compared in terms of cutting performance, such as tool chip contact length, chip thickness, and cutting force (N). The MQL lubricants used are a bio-lubricant: Crude Tamanu Oil (CTO), Crude Jatropha Oil (CJO), Synthetic Ester (SE) and Refined Bleached and Deodorized Palm Olein (RBDPO). The cutting insert used in this study is an uncoated tungsten-carbide insert (WC) SPGN120308 to ensure that the surface of the carbide insert is in direct contact with the stainless-steel disc. The cutting and MQL parameters are set to be the same for both MQL and dry machining. After machining, the micrographic representations of the chip and inserts are magnified by examination with a scanning electron microscope using energy dispersive X-ray spectroscopy (SEM–EDX) to identify any material adhering to the rake face of the tool. It is found that SE gives the best machining performance compared to the CTO, CJO, RBDPO and dry machining. Nevertheless, CTO and other crude vegetable oils are exhibiting high potential to be used as bio-based metalworking fluids following chemical modifications to improve their anti-wear and anti-friction capabilities
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spelling uthm.eprints-116752024-11-13T08:24:59Z http://eprints.uthm.edu.my/11675/ Orthogonal cutting performance of vegetable-based lubricants via minimum quantity lubrication technique on AISI 316L Abdul Sani, Amiril Sahab Zamri, Zubaidah Baharom, Shahandzir Ganesan, Mugilan Talib, Norfazillah TJ1040-1119 Machinery exclusive of prime movers In this research, the workpiece material used is AISI316L stainless steel, which has higher corrosion resistance and is also difficult to machine at high speeds. The objective of this study is to determine the machining performance of 316L stainless steel using minimum quantity lubrication (MQL) and dry machining. The effects of MQL lubricants and dry machining are then studied and compared in terms of cutting performance, such as tool chip contact length, chip thickness, and cutting force (N). The MQL lubricants used are a bio-lubricant: Crude Tamanu Oil (CTO), Crude Jatropha Oil (CJO), Synthetic Ester (SE) and Refined Bleached and Deodorized Palm Olein (RBDPO). The cutting insert used in this study is an uncoated tungsten-carbide insert (WC) SPGN120308 to ensure that the surface of the carbide insert is in direct contact with the stainless-steel disc. The cutting and MQL parameters are set to be the same for both MQL and dry machining. After machining, the micrographic representations of the chip and inserts are magnified by examination with a scanning electron microscope using energy dispersive X-ray spectroscopy (SEM–EDX) to identify any material adhering to the rake face of the tool. It is found that SE gives the best machining performance compared to the CTO, CJO, RBDPO and dry machining. Nevertheless, CTO and other crude vegetable oils are exhibiting high potential to be used as bio-based metalworking fluids following chemical modifications to improve their anti-wear and anti-friction capabilities 2023-08-07 Conference or Workshop Item PeerReviewed text en http://eprints.uthm.edu.my/11675/1/P16711_bfe5066857591a3f216ea265df4571c8%208.pdf Abdul Sani, Amiril Sahab and Zamri, Zubaidah and Baharom, Shahandzir and Ganesan, Mugilan and Talib, Norfazillah (2023) Orthogonal cutting performance of vegetable-based lubricants via minimum quantity lubrication technique on AISI 316L. In: SPRINGER PROCEEDINGS IN MATERIALS. https://doi.org/10.1007/978-981-99-9848-7_18
spellingShingle TJ1040-1119 Machinery exclusive of prime movers
Abdul Sani, Amiril Sahab
Zamri, Zubaidah
Baharom, Shahandzir
Ganesan, Mugilan
Talib, Norfazillah
Orthogonal cutting performance of vegetable-based lubricants via minimum quantity lubrication technique on AISI 316L
title Orthogonal cutting performance of vegetable-based lubricants via minimum quantity lubrication technique on AISI 316L
title_full Orthogonal cutting performance of vegetable-based lubricants via minimum quantity lubrication technique on AISI 316L
title_fullStr Orthogonal cutting performance of vegetable-based lubricants via minimum quantity lubrication technique on AISI 316L
title_full_unstemmed Orthogonal cutting performance of vegetable-based lubricants via minimum quantity lubrication technique on AISI 316L
title_short Orthogonal cutting performance of vegetable-based lubricants via minimum quantity lubrication technique on AISI 316L
title_sort orthogonal cutting performance of vegetable based lubricants via minimum quantity lubrication technique on aisi 316l
topic TJ1040-1119 Machinery exclusive of prime movers
url http://eprints.uthm.edu.my/11675/1/P16711_bfe5066857591a3f216ea265df4571c8%208.pdf
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