Prediction of flank wear and surface roughness by recurrent neural network in turning process

Tool wear and surface roughness plays a significant role for proper planning and control of machining parameters to maintain product quality in order to achieve sustainable manufacturing. The machining process is complex, thus it is very difficult to develop a comprehensive model. This study propose...

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Main Authors: W. K., Lee, Abdullah, M. D., P., Ong, Abdullah, H.Z., Teo, Teo
Format: Article
Language:English
Published: 2021
Subjects:
Online Access:http://eprints.uthm.edu.my/2947/1/J12665_65a3565473a52ed466edf8f0f501594b.pdf
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author W. K., Lee
Abdullah, M. D.
P., Ong
Abdullah, H.Z.
Teo, Teo
author_facet W. K., Lee
Abdullah, M. D.
P., Ong
Abdullah, H.Z.
Teo, Teo
author_sort W. K., Lee
collection UTHM
description Tool wear and surface roughness plays a significant role for proper planning and control of machining parameters to maintain product quality in order to achieve sustainable manufacturing. The machining process is complex, thus it is very difficult to develop a comprehensive model. This study proposes an innovative model of flank wear and surface roughness prediction for turning of AISI 1040 steel based on a recurrent neural network (RNN). In this study, the flank wear and surface roughness was measured during turning at different cutting parameters. Full factorial experimental design applied aims to increase the confidence limit and reliability of the experimental data. The input variables for the proposed RNN network were cutting speed, feed rate, depth of cut and the homogeneity extracted from the surface texture images obtained by using grey level co-occurrence matrix. The result shows that the accuracy of the flank wear and surface roughness prediction using RNN can reach as high as 97.05% and 96.58%, respectively.
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spelling uthm.eprints-29472021-11-16T04:29:58Z http://eprints.uthm.edu.my/2947/ Prediction of flank wear and surface roughness by recurrent neural network in turning process W. K., Lee Abdullah, M. D. P., Ong Abdullah, H.Z. Teo, Teo TS155-194 Production management. Operations management Tool wear and surface roughness plays a significant role for proper planning and control of machining parameters to maintain product quality in order to achieve sustainable manufacturing. The machining process is complex, thus it is very difficult to develop a comprehensive model. This study proposes an innovative model of flank wear and surface roughness prediction for turning of AISI 1040 steel based on a recurrent neural network (RNN). In this study, the flank wear and surface roughness was measured during turning at different cutting parameters. Full factorial experimental design applied aims to increase the confidence limit and reliability of the experimental data. The input variables for the proposed RNN network were cutting speed, feed rate, depth of cut and the homogeneity extracted from the surface texture images obtained by using grey level co-occurrence matrix. The result shows that the accuracy of the flank wear and surface roughness prediction using RNN can reach as high as 97.05% and 96.58%, respectively. 2021 Article PeerReviewed text en http://eprints.uthm.edu.my/2947/1/J12665_65a3565473a52ed466edf8f0f501594b.pdf W. K., Lee and Abdullah, M. D. and P., Ong and Abdullah, H.Z. and Teo, Teo (2021) Prediction of flank wear and surface roughness by recurrent neural network in turning process. Journal of Advanced Manufacturing Technology (JAMT), 15 (1).
spellingShingle TS155-194 Production management. Operations management
W. K., Lee
Abdullah, M. D.
P., Ong
Abdullah, H.Z.
Teo, Teo
Prediction of flank wear and surface roughness by recurrent neural network in turning process
title Prediction of flank wear and surface roughness by recurrent neural network in turning process
title_full Prediction of flank wear and surface roughness by recurrent neural network in turning process
title_fullStr Prediction of flank wear and surface roughness by recurrent neural network in turning process
title_full_unstemmed Prediction of flank wear and surface roughness by recurrent neural network in turning process
title_short Prediction of flank wear and surface roughness by recurrent neural network in turning process
title_sort prediction of flank wear and surface roughness by recurrent neural network in turning process
topic TS155-194 Production management. Operations management
url http://eprints.uthm.edu.my/2947/1/J12665_65a3565473a52ed466edf8f0f501594b.pdf
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