The influences of various mixed dielectric fluids on the performance electrical discharge machining of AISI D2 hardened steel

This research mainly explores the influence of various mixed dielectric fluids on the performance of electrical discharge machining of AISI D2 hardened steels. In this investigation, four types of dielectric fluids such as pure kerosene, kerosene and chromium powder mixed, kerosene and Span-20 surfa...

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Main Authors: Lajis, M.A., Hosni, N.A.J.
Format: Article
Published: Wiley 2018
Subjects:
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author Lajis, M.A.
Hosni, N.A.J.
author_facet Lajis, M.A.
Hosni, N.A.J.
author_sort Lajis, M.A.
collection UTHM
description This research mainly explores the influence of various mixed dielectric fluids on the performance of electrical discharge machining of AISI D2 hardened steels. In this investigation, four types of dielectric fluids such as pure kerosene, kerosene and chromium powder mixed, kerosene and Span-20 surfactant and the combination of kerosene with chromium powder and Span-20 surfactant were studied. The obtained results illustrated that the addition of chromium powder and Span-20 surfactant in the dielectric fluid obtained high material removal rate, low electrode wear rate and good surface finish. The presence of chromium powder will stabilize the gap distance between electrodes which promotes the occurrence of multiple discharges in one input pulse and particle agglomeration is reduced after Span-20 surfactant molecules cover the surface of debris and carbon dregs in kerosene solution. Combination of kerosene with chromium and Span-20 surfactant were found significant to improve the effects of carbon accumulation and drag discharge, and reduce unstable concentrated discharge.
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spelling uthm.eprints-55842022-01-17T01:44:51Z http://eprints.uthm.edu.my/5584/ The influences of various mixed dielectric fluids on the performance electrical discharge machining of AISI D2 hardened steel Lajis, M.A. Hosni, N.A.J. TJ Mechanical engineering and machinery TK Electrical engineering. Electronics Nuclear engineering This research mainly explores the influence of various mixed dielectric fluids on the performance of electrical discharge machining of AISI D2 hardened steels. In this investigation, four types of dielectric fluids such as pure kerosene, kerosene and chromium powder mixed, kerosene and Span-20 surfactant and the combination of kerosene with chromium powder and Span-20 surfactant were studied. The obtained results illustrated that the addition of chromium powder and Span-20 surfactant in the dielectric fluid obtained high material removal rate, low electrode wear rate and good surface finish. The presence of chromium powder will stabilize the gap distance between electrodes which promotes the occurrence of multiple discharges in one input pulse and particle agglomeration is reduced after Span-20 surfactant molecules cover the surface of debris and carbon dregs in kerosene solution. Combination of kerosene with chromium and Span-20 surfactant were found significant to improve the effects of carbon accumulation and drag discharge, and reduce unstable concentrated discharge. Wiley 2018 Article PeerReviewed Lajis, M.A. and Hosni, N.A.J. (2018) The influences of various mixed dielectric fluids on the performance electrical discharge machining of AISI D2 hardened steel. Materials Science and Engineering Technology, 49. pp. 413-419. ISSN 0933-5137
spellingShingle TJ Mechanical engineering and machinery
TK Electrical engineering. Electronics Nuclear engineering
Lajis, M.A.
Hosni, N.A.J.
The influences of various mixed dielectric fluids on the performance electrical discharge machining of AISI D2 hardened steel
title The influences of various mixed dielectric fluids on the performance electrical discharge machining of AISI D2 hardened steel
title_full The influences of various mixed dielectric fluids on the performance electrical discharge machining of AISI D2 hardened steel
title_fullStr The influences of various mixed dielectric fluids on the performance electrical discharge machining of AISI D2 hardened steel
title_full_unstemmed The influences of various mixed dielectric fluids on the performance electrical discharge machining of AISI D2 hardened steel
title_short The influences of various mixed dielectric fluids on the performance electrical discharge machining of AISI D2 hardened steel
title_sort influences of various mixed dielectric fluids on the performance electrical discharge machining of aisi d2 hardened steel
topic TJ Mechanical engineering and machinery
TK Electrical engineering. Electronics Nuclear engineering
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