Production improvement in ACM manufacturing company using lean manufacturing approach

ACM Sdn. Bhd. is a manufacturing company, in which to continuously commit on improvement process which based on the fundamental goal, to minimize or eliminate waste while maximizing production flow. The purpose of this study is to develop a value stream mapping for a ACM Sdn. Bhd. and it was begi...

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Main Author: Sidek, Kamsidi @ Abd Malek
Format: Thesis
Language:English
English
Published: 2013
Subjects:
Online Access:http://eprints.uthm.edu.my/6653/1/24p%20KAMSIDI%20%40%20ABD%20MALEK%20SIDEK.pdf
http://eprints.uthm.edu.my/6653/2/KAMSIDI%20%40%20ABD%20MALEK%20SIDEK%20WATERMARK.pdf
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author Sidek, Kamsidi @ Abd Malek
author_facet Sidek, Kamsidi @ Abd Malek
author_sort Sidek, Kamsidi @ Abd Malek
collection UTHM
description ACM Sdn. Bhd. is a manufacturing company, in which to continuously commit on improvement process which based on the fundamental goal, to minimize or eliminate waste while maximizing production flow. The purpose of this study is to develop a value stream mapping for a ACM Sdn. Bhd. and it was begin with creating a current state map and understand the production flow and the current cycle times. This provides the information needed to produce a future state map. The goal is to identify and eliminate the waste, which is any activity that does not add value to the final product, in the production process. In order to collect the information needed, the study was conducted within the production facility to enable the researcher gained knowledge and familiarized with the production flow and the activities being performed at the shop floor. Parameters such as cycle times, down times, work in process (WIP) for inventory and material, and information flow paths were recorded. This information will enable the researcher to visualize the current state of the process activities by mapping the material and information flow and looking for opportunities to eliminate wastes. ARENA simulation software package was used to simulate and analyze the process flow and times. Result from the analysis shows that there are areas where the ACM Sdn. Bhd. can further improve their production system. Improvements in cycle times of 13-22% are possible by new arrangement of the layout. The results can be used as a guide to the ACM for improvement and implement the lean manufacturing concept in their manufacturing system.
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spelling uthm.eprints-66532022-03-14T01:32:19Z http://eprints.uthm.edu.my/6653/ Production improvement in ACM manufacturing company using lean manufacturing approach Sidek, Kamsidi @ Abd Malek TS Manufactures TS155-194 Production management. Operations management ACM Sdn. Bhd. is a manufacturing company, in which to continuously commit on improvement process which based on the fundamental goal, to minimize or eliminate waste while maximizing production flow. The purpose of this study is to develop a value stream mapping for a ACM Sdn. Bhd. and it was begin with creating a current state map and understand the production flow and the current cycle times. This provides the information needed to produce a future state map. The goal is to identify and eliminate the waste, which is any activity that does not add value to the final product, in the production process. In order to collect the information needed, the study was conducted within the production facility to enable the researcher gained knowledge and familiarized with the production flow and the activities being performed at the shop floor. Parameters such as cycle times, down times, work in process (WIP) for inventory and material, and information flow paths were recorded. This information will enable the researcher to visualize the current state of the process activities by mapping the material and information flow and looking for opportunities to eliminate wastes. ARENA simulation software package was used to simulate and analyze the process flow and times. Result from the analysis shows that there are areas where the ACM Sdn. Bhd. can further improve their production system. Improvements in cycle times of 13-22% are possible by new arrangement of the layout. The results can be used as a guide to the ACM for improvement and implement the lean manufacturing concept in their manufacturing system. 2013-06 Thesis NonPeerReviewed text en http://eprints.uthm.edu.my/6653/1/24p%20KAMSIDI%20%40%20ABD%20MALEK%20SIDEK.pdf text en http://eprints.uthm.edu.my/6653/2/KAMSIDI%20%40%20ABD%20MALEK%20SIDEK%20WATERMARK.pdf Sidek, Kamsidi @ Abd Malek (2013) Production improvement in ACM manufacturing company using lean manufacturing approach. Masters thesis, Universiti Tun Hussein Malaysia.
spellingShingle TS Manufactures
TS155-194 Production management. Operations management
Sidek, Kamsidi @ Abd Malek
Production improvement in ACM manufacturing company using lean manufacturing approach
title Production improvement in ACM manufacturing company using lean manufacturing approach
title_full Production improvement in ACM manufacturing company using lean manufacturing approach
title_fullStr Production improvement in ACM manufacturing company using lean manufacturing approach
title_full_unstemmed Production improvement in ACM manufacturing company using lean manufacturing approach
title_short Production improvement in ACM manufacturing company using lean manufacturing approach
title_sort production improvement in acm manufacturing company using lean manufacturing approach
topic TS Manufactures
TS155-194 Production management. Operations management
url http://eprints.uthm.edu.my/6653/1/24p%20KAMSIDI%20%40%20ABD%20MALEK%20SIDEK.pdf
http://eprints.uthm.edu.my/6653/2/KAMSIDI%20%40%20ABD%20MALEK%20SIDEK%20WATERMARK.pdf
work_keys_str_mv AT sidekkamsidiabdmalek productionimprovementinacmmanufacturingcompanyusingleanmanufacturingapproach