Parameters analysis in wire electrical discharge machine process of titanium alloys with dielectric alumina

It is difficult to machine conventional titanium for alloys, sintered titanium due to its Extremely precise strength, corrosion resistance and consider enormous applications in aerospace elements. Wire Cut Electric Machining has been among the most non-traditional methods. in the world due to its...

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Main Authors: Sapit, Azwan, Shather, Saad Kariem, Abed, Farook Nehad
Format: Article
Language:English
Published: Elsevier 2021
Subjects:
Online Access:http://eprints.uthm.edu.my/6921/1/P13844_4ec2e865f263d43ef119db7111770d02.pdf
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author Sapit, Azwan
Shather, Saad Kariem
Abed, Farook Nehad
author_facet Sapit, Azwan
Shather, Saad Kariem
Abed, Farook Nehad
author_sort Sapit, Azwan
collection UTHM
description It is difficult to machine conventional titanium for alloys, sintered titanium due to its Extremely precise strength, corrosion resistance and consider enormous applications in aerospace elements. Wire Cut Electric Machining has been among the most non-traditional methods. in the world due to its unique nat�ure in produces components that are difficult to machine such as, Titanium, carbide tungsten and Inconel, etc. In the current work, the machining on alloys titanium using dielectric Nanopowder alumina(Al203) on the machine is studied for electrical discharge wire cutting. Wire cut electrical discharge machines have different input Pulse on time, pulse off time, peak current, and sparkling gap voltage, such as mate�rial removal rate (MRR) and surface roughness (SR) to investigate the output response. In this context, an design of experimental (DOE), based on Box Behnken Design (BBD) (4 factors, level 2), was applied to test the machining capability of titanium. Machining parameters like a pulse on time, pulse off time, peak cur�rent and distance tension have an immense effect on output reactions and these input parameters pro�vide optimum conditions to obtain the best output reactions using a Box Behnken Design. It is found that the intensity of the process dielectric fluid pressure with nanopowder to have much of an influence on the improved surface roughness the highest value was obtained in the material removal rate (6.08 mm3 /min), as well as the surface roughness(2.87 lm), and this is considered an improvement rate of 95% according to the statistical analysis (ANOVA).
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spelling uthm.eprints-69212022-04-17T01:53:03Z http://eprints.uthm.edu.my/6921/ Parameters analysis in wire electrical discharge machine process of titanium alloys with dielectric alumina Sapit, Azwan Shather, Saad Kariem Abed, Farook Nehad TK4001-4102 Applications of electric power It is difficult to machine conventional titanium for alloys, sintered titanium due to its Extremely precise strength, corrosion resistance and consider enormous applications in aerospace elements. Wire Cut Electric Machining has been among the most non-traditional methods. in the world due to its unique nat�ure in produces components that are difficult to machine such as, Titanium, carbide tungsten and Inconel, etc. In the current work, the machining on alloys titanium using dielectric Nanopowder alumina(Al203) on the machine is studied for electrical discharge wire cutting. Wire cut electrical discharge machines have different input Pulse on time, pulse off time, peak current, and sparkling gap voltage, such as mate�rial removal rate (MRR) and surface roughness (SR) to investigate the output response. In this context, an design of experimental (DOE), based on Box Behnken Design (BBD) (4 factors, level 2), was applied to test the machining capability of titanium. Machining parameters like a pulse on time, pulse off time, peak cur�rent and distance tension have an immense effect on output reactions and these input parameters pro�vide optimum conditions to obtain the best output reactions using a Box Behnken Design. It is found that the intensity of the process dielectric fluid pressure with nanopowder to have much of an influence on the improved surface roughness the highest value was obtained in the material removal rate (6.08 mm3 /min), as well as the surface roughness(2.87 lm), and this is considered an improvement rate of 95% according to the statistical analysis (ANOVA). Elsevier 2021 Article PeerReviewed text en http://eprints.uthm.edu.my/6921/1/P13844_4ec2e865f263d43ef119db7111770d02.pdf Sapit, Azwan and Shather, Saad Kariem and Abed, Farook Nehad (2021) Parameters analysis in wire electrical discharge machine process of titanium alloys with dielectric alumina. Selection and peer-review under responsibility of the scientific committee of the 3rd International Con�ference on Materials Engineering & Science., 42. pp. 1845-1859. https://doi.org/10.1016/j.matpr.2020.12.216
spellingShingle TK4001-4102 Applications of electric power
Sapit, Azwan
Shather, Saad Kariem
Abed, Farook Nehad
Parameters analysis in wire electrical discharge machine process of titanium alloys with dielectric alumina
title Parameters analysis in wire electrical discharge machine process of titanium alloys with dielectric alumina
title_full Parameters analysis in wire electrical discharge machine process of titanium alloys with dielectric alumina
title_fullStr Parameters analysis in wire electrical discharge machine process of titanium alloys with dielectric alumina
title_full_unstemmed Parameters analysis in wire electrical discharge machine process of titanium alloys with dielectric alumina
title_short Parameters analysis in wire electrical discharge machine process of titanium alloys with dielectric alumina
title_sort parameters analysis in wire electrical discharge machine process of titanium alloys with dielectric alumina
topic TK4001-4102 Applications of electric power
url http://eprints.uthm.edu.my/6921/1/P13844_4ec2e865f263d43ef119db7111770d02.pdf
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AT shathersaadkariem parametersanalysisinwireelectricaldischargemachineprocessoftitaniumalloyswithdielectricalumina
AT abedfarooknehad parametersanalysisinwireelectricaldischargemachineprocessoftitaniumalloyswithdielectricalumina