Friction and wear analysis of ceramic cutting tool made from Alumina-Zirconia-Chromia

This research focused on the friction and wear analysis of ceramic cutting tool made from Al2O3, ZrO2 and Cr2O3. 80 wt% of Al2O3 and 20 wt% of ZrO2 compacts were prepared by ball milling process with Cr2O3 addition at the variation of 0.2, 0.4, 0.6 and 0.8 wt%. Each sample was pressed by C...

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Main Authors: Azhar, Anis Afuza, Abu Bakar, Mohd Hadzley, Tamin, Norfauzi, Azlan, Umar Al-Amani, Hassan, Muhammad Hafiz
Format: Article
Language:English
Published: Malaysian Tribology Society (MYTRIBOS) 2020
Subjects:
Online Access:http://eprints.uthm.edu.my/7207/1/J14190_e7285e4a03e74315242b5ecb57e7ef07.pdf
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author Azhar, Anis Afuza
Abu Bakar, Mohd Hadzley
Tamin, Norfauzi
Azlan, Umar Al-Amani
Hassan, Muhammad Hafiz
author_facet Azhar, Anis Afuza
Abu Bakar, Mohd Hadzley
Tamin, Norfauzi
Azlan, Umar Al-Amani
Hassan, Muhammad Hafiz
author_sort Azhar, Anis Afuza
collection UTHM
description This research focused on the friction and wear analysis of ceramic cutting tool made from Al2O3, ZrO2 and Cr2O3. 80 wt% of Al2O3 and 20 wt% of ZrO2 compacts were prepared by ball milling process with Cr2O3 addition at the variation of 0.2, 0.4, 0.6 and 0.8 wt%. Each sample was pressed by Cold Isostatic Press at 350 MPa before sintered at the constant temperature of 1400oC and 9 hours soaking time. Relative density, hardness, flexural strength and Pin-on-disc tribotest were performed for each sample. The samples with desired mechanical properties were further machined with AISI 1045 at the cutting speed of 200 m/min, 0.175 mm/rev feed rate and 0.5 mm depth of cut. The results show the sample with composition ratio of Al2O3-ZrO2-Cr2O3 at 80-20-0.6 wt% demonstrated lowest Coefficient of Friction (COF) of 0.23 with hardness and relative density recorded at 71.3 Hrc and 95.81% respectively. Microstructure of Al2O3-ZrO2-Cr2O3 presenting significant grains compaction as compared to Al2O3-ZrO2 and single Al2O3 that showed significant appearance of porosity. In terms of tool wear, Al2O3- ZrO2-Cr2O3 performed 51% and 800% better tool life than Al2O3-ZrO2 and Al2O3 cutting tools.
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spelling uthm.eprints-72072022-06-27T06:43:24Z http://eprints.uthm.edu.my/7207/ Friction and wear analysis of ceramic cutting tool made from Alumina-Zirconia-Chromia Azhar, Anis Afuza Abu Bakar, Mohd Hadzley Tamin, Norfauzi Azlan, Umar Al-Amani Hassan, Muhammad Hafiz TP200-248 Chemicals: Manufacture, use, etc. This research focused on the friction and wear analysis of ceramic cutting tool made from Al2O3, ZrO2 and Cr2O3. 80 wt% of Al2O3 and 20 wt% of ZrO2 compacts were prepared by ball milling process with Cr2O3 addition at the variation of 0.2, 0.4, 0.6 and 0.8 wt%. Each sample was pressed by Cold Isostatic Press at 350 MPa before sintered at the constant temperature of 1400oC and 9 hours soaking time. Relative density, hardness, flexural strength and Pin-on-disc tribotest were performed for each sample. The samples with desired mechanical properties were further machined with AISI 1045 at the cutting speed of 200 m/min, 0.175 mm/rev feed rate and 0.5 mm depth of cut. The results show the sample with composition ratio of Al2O3-ZrO2-Cr2O3 at 80-20-0.6 wt% demonstrated lowest Coefficient of Friction (COF) of 0.23 with hardness and relative density recorded at 71.3 Hrc and 95.81% respectively. Microstructure of Al2O3-ZrO2-Cr2O3 presenting significant grains compaction as compared to Al2O3-ZrO2 and single Al2O3 that showed significant appearance of porosity. In terms of tool wear, Al2O3- ZrO2-Cr2O3 performed 51% and 800% better tool life than Al2O3-ZrO2 and Al2O3 cutting tools. Malaysian Tribology Society (MYTRIBOS) 2020 Article PeerReviewed text en http://eprints.uthm.edu.my/7207/1/J14190_e7285e4a03e74315242b5ecb57e7ef07.pdf Azhar, Anis Afuza and Abu Bakar, Mohd Hadzley and Tamin, Norfauzi and Azlan, Umar Al-Amani and Hassan, Muhammad Hafiz (2020) Friction and wear analysis of ceramic cutting tool made from Alumina-Zirconia-Chromia. Jurnal Tribologi, 24. pp. 27-38.
spellingShingle TP200-248 Chemicals: Manufacture, use, etc.
Azhar, Anis Afuza
Abu Bakar, Mohd Hadzley
Tamin, Norfauzi
Azlan, Umar Al-Amani
Hassan, Muhammad Hafiz
Friction and wear analysis of ceramic cutting tool made from Alumina-Zirconia-Chromia
title Friction and wear analysis of ceramic cutting tool made from Alumina-Zirconia-Chromia
title_full Friction and wear analysis of ceramic cutting tool made from Alumina-Zirconia-Chromia
title_fullStr Friction and wear analysis of ceramic cutting tool made from Alumina-Zirconia-Chromia
title_full_unstemmed Friction and wear analysis of ceramic cutting tool made from Alumina-Zirconia-Chromia
title_short Friction and wear analysis of ceramic cutting tool made from Alumina-Zirconia-Chromia
title_sort friction and wear analysis of ceramic cutting tool made from alumina zirconia chromia
topic TP200-248 Chemicals: Manufacture, use, etc.
url http://eprints.uthm.edu.my/7207/1/J14190_e7285e4a03e74315242b5ecb57e7ef07.pdf
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AT taminnorfauzi frictionandwearanalysisofceramiccuttingtoolmadefromaluminazirconiachromia
AT azlanumaralamani frictionandwearanalysisofceramiccuttingtoolmadefromaluminazirconiachromia
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