Energy efficiency improvement and cost saving opportunities for the automotive manufacturing industry

The automotive industry in the Malaysia is growing rapidly with the increasing demand for vehicles. This situation will increase the rate of energy consumption and might has spends about billion kwh on energy annually. This research focus on automotive manufacturing assembly plants for DRB Hicom Aut...

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Main Author: Abu Yazaid, Siti Raihana
Format: Thesis
Language:English
Published: 2022
Subjects:
Online Access:http://eprints.utm.my/101763/1/SitiRaihanaAbuYazaidMSChE2022.pdf.pdf
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author Abu Yazaid, Siti Raihana
author_facet Abu Yazaid, Siti Raihana
author_sort Abu Yazaid, Siti Raihana
collection ePrints
description The automotive industry in the Malaysia is growing rapidly with the increasing demand for vehicles. This situation will increase the rate of energy consumption and might has spends about billion kwh on energy annually. This research focus on automotive manufacturing assembly plants for DRB Hicom Automotive (HA) Complex. HA is the leading automotive assembler in Malaysia that include 5 customers to running manufacturing of vehicles at this plant. The aim of this research is to propose improvement measures that could be taken by HA to further reduce energy consumed during manufacturing processes, particularly focusing on thermal management of low-temperature heat sources that are extensively present in the whole manufacturing plant and in the paint workshop. Through an extensive literature review on the topic, this research will discuss more on vehicle production processes and strategies towards sustainability by improving the energy efficiency opportunities. Firstly, this research will present a summary of the vehicle production process and its energy use. This is followed by the improvement measures of energy efficiency opportunities available for vehicles manufacturing plants. If possible, this research will provide specific energy savings for each energy efficiency measure based on types of vehicles to be manufactured, and to listed each of the costs and its simple payback periods. It will include experiences of manufacturing plants with energy efficiency measures that reviewed in the report. It is because as per current findings, although most vehicle manufacturing plants have energy management teams or programs, there are still opportunities available at individual plants to reduce energy consumption cost effectively.
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spelling utm.eprints-1017632023-07-09T02:09:16Z http://eprints.utm.my/101763/ Energy efficiency improvement and cost saving opportunities for the automotive manufacturing industry Abu Yazaid, Siti Raihana TP Chemical technology The automotive industry in the Malaysia is growing rapidly with the increasing demand for vehicles. This situation will increase the rate of energy consumption and might has spends about billion kwh on energy annually. This research focus on automotive manufacturing assembly plants for DRB Hicom Automotive (HA) Complex. HA is the leading automotive assembler in Malaysia that include 5 customers to running manufacturing of vehicles at this plant. The aim of this research is to propose improvement measures that could be taken by HA to further reduce energy consumed during manufacturing processes, particularly focusing on thermal management of low-temperature heat sources that are extensively present in the whole manufacturing plant and in the paint workshop. Through an extensive literature review on the topic, this research will discuss more on vehicle production processes and strategies towards sustainability by improving the energy efficiency opportunities. Firstly, this research will present a summary of the vehicle production process and its energy use. This is followed by the improvement measures of energy efficiency opportunities available for vehicles manufacturing plants. If possible, this research will provide specific energy savings for each energy efficiency measure based on types of vehicles to be manufactured, and to listed each of the costs and its simple payback periods. It will include experiences of manufacturing plants with energy efficiency measures that reviewed in the report. It is because as per current findings, although most vehicle manufacturing plants have energy management teams or programs, there are still opportunities available at individual plants to reduce energy consumption cost effectively. 2022 Thesis NonPeerReviewed application/pdf en http://eprints.utm.my/101763/1/SitiRaihanaAbuYazaidMSChE2022.pdf.pdf Abu Yazaid, Siti Raihana (2022) Energy efficiency improvement and cost saving opportunities for the automotive manufacturing industry. Masters thesis, Universiti Teknologi Malaysia. http://dms.library.utm.my:8080/vital/access/manager/Repository/vital:152172
spellingShingle TP Chemical technology
Abu Yazaid, Siti Raihana
Energy efficiency improvement and cost saving opportunities for the automotive manufacturing industry
title Energy efficiency improvement and cost saving opportunities for the automotive manufacturing industry
title_full Energy efficiency improvement and cost saving opportunities for the automotive manufacturing industry
title_fullStr Energy efficiency improvement and cost saving opportunities for the automotive manufacturing industry
title_full_unstemmed Energy efficiency improvement and cost saving opportunities for the automotive manufacturing industry
title_short Energy efficiency improvement and cost saving opportunities for the automotive manufacturing industry
title_sort energy efficiency improvement and cost saving opportunities for the automotive manufacturing industry
topic TP Chemical technology
url http://eprints.utm.my/101763/1/SitiRaihanaAbuYazaidMSChE2022.pdf.pdf
work_keys_str_mv AT abuyazaidsitiraihana energyefficiencyimprovementandcostsavingopportunitiesfortheautomotivemanufacturingindustry