A comprehensive carbon dioxide reduction framework for industrial site using pinch analysis tools with a fuel cell configuration

Removing anthropogenic carbon dioxide emissions from existing industrial sites is essential to slow down climate change. A multipronged approach is required to reduce the carbon dioxide footprint of an existing industrial site by including carbon dioxide capture and utilisation, industrial symbiosis...

Full description

Bibliographic Details
Main Authors: John, Joe Mammen, Wan Alwi, Sharifah Rafidah, Liew, Peng Yen, Omoregbe, Daniel Ikhu, Narsingh, Uaadhrajh
Format: Article
Language:English
Published: Elsevier Ltd. 2022
Subjects:
Online Access:http://eprints.utm.my/102965/1/SharifahRafidah2022_AComprehensiveCarbonDioxideReduction_compressed.pdf
_version_ 1796867367814299648
author John, Joe Mammen
Wan Alwi, Sharifah Rafidah
Liew, Peng Yen
Omoregbe, Daniel Ikhu
Narsingh, Uaadhrajh
author_facet John, Joe Mammen
Wan Alwi, Sharifah Rafidah
Liew, Peng Yen
Omoregbe, Daniel Ikhu
Narsingh, Uaadhrajh
author_sort John, Joe Mammen
collection ePrints
description Removing anthropogenic carbon dioxide emissions from existing industrial sites is essential to slow down climate change. A multipronged approach is required to reduce the carbon dioxide footprint of an existing industrial site by including carbon dioxide capture and utilisation, industrial symbiosis, heat integration and the introduction of renewable power sources. This work extends the current systematic framework for low carbon dioxide industrial site planning by proposing an alternative carbon dioxide lowering sequential framework for existing high carbon dioxide footprint industrial sites. The sequential framework will set out a four-step process using a suite of optimisation tools to guide industrial site managers to lower the carbon dioxide footprint of an existing industrial site that also features a fuel cell configuration. The framework includes a baseline study to analyse the current carbon dioxide footprint of the industrial site. The study then proposes a carbon capture and utilisation step to collate the carbon dioxide captured for chemical mineralisation for in-situ utilisation. The inclusion of the Direct Methanol Fuel Cell configuration is important to the site because it generates clean carbon-neutral power to the hybrid power system while utilising methanol, a carbon dioxide mineralised product. The following steps involve using Pinch Analysis tools to optimise the energy usage and renewable power usage within the industrial site. The energy produced at the site would be integrated to reduce external utilities required by using the Total Sites Heat Integration technique. The Power Pinch Analysis technique optimises power distribution from the hybrid power system hub. The illustrative case study is a typical industrial site in the Western Cape province in South Africa. It was determined that a potential 105 ton/day of carbon dioxide could be captured from the flue gas from industries on the site. The overall heat utility saving of 79.95% of the hot utility requirements for the participating industries in the site. It was also determined that the renewable sources of power which incorporated the fuel cell configuration would be sufficient to provide carbon-neutral power to the industrial site. The rate of return on the investment of the hybrid power system is found to be 20.68%. The carbon dioxide lowering framework for existing industrial sites could provide a sustainable, impactful guide for site planners to assist the country's commitment to limit greenhouse gas emissions.
first_indexed 2024-03-05T21:26:11Z
format Article
id utm.eprints-102965
institution Universiti Teknologi Malaysia - ePrints
language English
last_indexed 2024-03-05T21:26:11Z
publishDate 2022
publisher Elsevier Ltd.
record_format dspace
spelling utm.eprints-1029652023-10-12T08:28:03Z http://eprints.utm.my/102965/ A comprehensive carbon dioxide reduction framework for industrial site using pinch analysis tools with a fuel cell configuration John, Joe Mammen Wan Alwi, Sharifah Rafidah Liew, Peng Yen Omoregbe, Daniel Ikhu Narsingh, Uaadhrajh TP Chemical technology Removing anthropogenic carbon dioxide emissions from existing industrial sites is essential to slow down climate change. A multipronged approach is required to reduce the carbon dioxide footprint of an existing industrial site by including carbon dioxide capture and utilisation, industrial symbiosis, heat integration and the introduction of renewable power sources. This work extends the current systematic framework for low carbon dioxide industrial site planning by proposing an alternative carbon dioxide lowering sequential framework for existing high carbon dioxide footprint industrial sites. The sequential framework will set out a four-step process using a suite of optimisation tools to guide industrial site managers to lower the carbon dioxide footprint of an existing industrial site that also features a fuel cell configuration. The framework includes a baseline study to analyse the current carbon dioxide footprint of the industrial site. The study then proposes a carbon capture and utilisation step to collate the carbon dioxide captured for chemical mineralisation for in-situ utilisation. The inclusion of the Direct Methanol Fuel Cell configuration is important to the site because it generates clean carbon-neutral power to the hybrid power system while utilising methanol, a carbon dioxide mineralised product. The following steps involve using Pinch Analysis tools to optimise the energy usage and renewable power usage within the industrial site. The energy produced at the site would be integrated to reduce external utilities required by using the Total Sites Heat Integration technique. The Power Pinch Analysis technique optimises power distribution from the hybrid power system hub. The illustrative case study is a typical industrial site in the Western Cape province in South Africa. It was determined that a potential 105 ton/day of carbon dioxide could be captured from the flue gas from industries on the site. The overall heat utility saving of 79.95% of the hot utility requirements for the participating industries in the site. It was also determined that the renewable sources of power which incorporated the fuel cell configuration would be sufficient to provide carbon-neutral power to the industrial site. The rate of return on the investment of the hybrid power system is found to be 20.68%. The carbon dioxide lowering framework for existing industrial sites could provide a sustainable, impactful guide for site planners to assist the country's commitment to limit greenhouse gas emissions. Elsevier Ltd. 2022 Article PeerReviewed application/pdf en http://eprints.utm.my/102965/1/SharifahRafidah2022_AComprehensiveCarbonDioxideReduction_compressed.pdf John, Joe Mammen and Wan Alwi, Sharifah Rafidah and Liew, Peng Yen and Omoregbe, Daniel Ikhu and Narsingh, Uaadhrajh (2022) A comprehensive carbon dioxide reduction framework for industrial site using pinch analysis tools with a fuel cell configuration. Journal of Cleaner Production, 362 (132497). pp. 1-19. ISSN 0959-6526 http://dx.doi.org/10.1016/j.jclepro.2022.132497 DOI: 10.1016/j.jclepro.2022.132497
spellingShingle TP Chemical technology
John, Joe Mammen
Wan Alwi, Sharifah Rafidah
Liew, Peng Yen
Omoregbe, Daniel Ikhu
Narsingh, Uaadhrajh
A comprehensive carbon dioxide reduction framework for industrial site using pinch analysis tools with a fuel cell configuration
title A comprehensive carbon dioxide reduction framework for industrial site using pinch analysis tools with a fuel cell configuration
title_full A comprehensive carbon dioxide reduction framework for industrial site using pinch analysis tools with a fuel cell configuration
title_fullStr A comprehensive carbon dioxide reduction framework for industrial site using pinch analysis tools with a fuel cell configuration
title_full_unstemmed A comprehensive carbon dioxide reduction framework for industrial site using pinch analysis tools with a fuel cell configuration
title_short A comprehensive carbon dioxide reduction framework for industrial site using pinch analysis tools with a fuel cell configuration
title_sort comprehensive carbon dioxide reduction framework for industrial site using pinch analysis tools with a fuel cell configuration
topic TP Chemical technology
url http://eprints.utm.my/102965/1/SharifahRafidah2022_AComprehensiveCarbonDioxideReduction_compressed.pdf
work_keys_str_mv AT johnjoemammen acomprehensivecarbondioxidereductionframeworkforindustrialsiteusingpinchanalysistoolswithafuelcellconfiguration
AT wanalwisharifahrafidah acomprehensivecarbondioxidereductionframeworkforindustrialsiteusingpinchanalysistoolswithafuelcellconfiguration
AT liewpengyen acomprehensivecarbondioxidereductionframeworkforindustrialsiteusingpinchanalysistoolswithafuelcellconfiguration
AT omoregbedanielikhu acomprehensivecarbondioxidereductionframeworkforindustrialsiteusingpinchanalysistoolswithafuelcellconfiguration
AT narsinghuaadhrajh acomprehensivecarbondioxidereductionframeworkforindustrialsiteusingpinchanalysistoolswithafuelcellconfiguration
AT johnjoemammen comprehensivecarbondioxidereductionframeworkforindustrialsiteusingpinchanalysistoolswithafuelcellconfiguration
AT wanalwisharifahrafidah comprehensivecarbondioxidereductionframeworkforindustrialsiteusingpinchanalysistoolswithafuelcellconfiguration
AT liewpengyen comprehensivecarbondioxidereductionframeworkforindustrialsiteusingpinchanalysistoolswithafuelcellconfiguration
AT omoregbedanielikhu comprehensivecarbondioxidereductionframeworkforindustrialsiteusingpinchanalysistoolswithafuelcellconfiguration
AT narsinghuaadhrajh comprehensivecarbondioxidereductionframeworkforindustrialsiteusingpinchanalysistoolswithafuelcellconfiguration