Support recycling in additive manufacturing: a case study for enhanced wear performance of Ti6Al4V alloy

The production of metals by additive manufacturing is developing rapidly. After production, support structures emerge as waste materials. In this study, Ti6Al4V support structures recycled from the selective laser melting process were consolidated by vacuum hot pressing. Spherical and irregularly sh...

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Main Authors: Yamanoglu, Ridvan, Bahador, Abdollah, Kondoh, Katsuyoshi
Format: Article
Published: Institution of Mechanical Engineers (IMechE) 2023
Subjects:
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author Yamanoglu, Ridvan
Bahador, Abdollah
Kondoh, Katsuyoshi
author_facet Yamanoglu, Ridvan
Bahador, Abdollah
Kondoh, Katsuyoshi
author_sort Yamanoglu, Ridvan
collection ePrints
description The production of metals by additive manufacturing is developing rapidly. After production, support structures emerge as waste materials. In this study, Ti6Al4V support structures recycled from the selective laser melting process were consolidated by vacuum hot pressing. Spherical and irregularly shaped Ti6Al4V alloy particles were also used for the comparison as raw materials. All raw materials have been subjected to the same sintering process by hot pressing. The microstructures of the samples were carried out, and their dry sliding wear performance was studied. The samples produced from support structures showed the highest wear performance compared to the powder forms of raw materials. This study showed that the support structures from additive manufacturing could be recycled and transformed into full dense structures by pressure-assisted sintering techniques, and enhanced wear performance can be obtained.
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spelling utm.eprints-1065112024-07-09T06:22:52Z http://eprints.utm.my/106511/ Support recycling in additive manufacturing: a case study for enhanced wear performance of Ti6Al4V alloy Yamanoglu, Ridvan Bahador, Abdollah Kondoh, Katsuyoshi TA Engineering (General). Civil engineering (General) TJ Mechanical engineering and machinery The production of metals by additive manufacturing is developing rapidly. After production, support structures emerge as waste materials. In this study, Ti6Al4V support structures recycled from the selective laser melting process were consolidated by vacuum hot pressing. Spherical and irregularly shaped Ti6Al4V alloy particles were also used for the comparison as raw materials. All raw materials have been subjected to the same sintering process by hot pressing. The microstructures of the samples were carried out, and their dry sliding wear performance was studied. The samples produced from support structures showed the highest wear performance compared to the powder forms of raw materials. This study showed that the support structures from additive manufacturing could be recycled and transformed into full dense structures by pressure-assisted sintering techniques, and enhanced wear performance can be obtained. Institution of Mechanical Engineers (IMechE) 2023-07 Article PeerReviewed Yamanoglu, Ridvan and Bahador, Abdollah and Kondoh, Katsuyoshi (2023) Support recycling in additive manufacturing: a case study for enhanced wear performance of Ti6Al4V alloy. Proceedings of the Institution of Mechanical Engineers, Part J: Journal of Engineering Tribology, 237 (7). pp. 1603-1608. ISSN 1350-6501 http://dx.doi.org/10.1177/13506501231159447 DOI:10.1177/13506501231159447
spellingShingle TA Engineering (General). Civil engineering (General)
TJ Mechanical engineering and machinery
Yamanoglu, Ridvan
Bahador, Abdollah
Kondoh, Katsuyoshi
Support recycling in additive manufacturing: a case study for enhanced wear performance of Ti6Al4V alloy
title Support recycling in additive manufacturing: a case study for enhanced wear performance of Ti6Al4V alloy
title_full Support recycling in additive manufacturing: a case study for enhanced wear performance of Ti6Al4V alloy
title_fullStr Support recycling in additive manufacturing: a case study for enhanced wear performance of Ti6Al4V alloy
title_full_unstemmed Support recycling in additive manufacturing: a case study for enhanced wear performance of Ti6Al4V alloy
title_short Support recycling in additive manufacturing: a case study for enhanced wear performance of Ti6Al4V alloy
title_sort support recycling in additive manufacturing a case study for enhanced wear performance of ti6al4v alloy
topic TA Engineering (General). Civil engineering (General)
TJ Mechanical engineering and machinery
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AT bahadorabdollah supportrecyclinginadditivemanufacturingacasestudyforenhancedwearperformanceofti6al4valloy
AT kondohkatsuyoshi supportrecyclinginadditivemanufacturingacasestudyforenhancedwearperformanceofti6al4valloy