Surface defects in PMD-EDM of titanium alloy Ti-6246

Titanium alloys which are categorized as lightweight materials, poses greater strength and toughness are usually known to create major challenges during machining. Electrical discharge machining (EDM) which is very prominent amongst the non-conventional machining methods is expected to be used quite...

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Main Authors: Sharif, Safian, Mohd. Yusof, Noordin
Format: Conference or Workshop Item
Published: 2007
Subjects:
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author Sharif, Safian
Mohd. Yusof, Noordin
author_facet Sharif, Safian
Mohd. Yusof, Noordin
author_sort Sharif, Safian
collection ePrints
description Titanium alloys which are categorized as lightweight materials, poses greater strength and toughness are usually known to create major challenges during machining. Electrical discharge machining (EDM) which is very prominent amongst the non-conventional machining methods is expected to be used quite extensively in machining titanium alloys. EDM process is known to cause surface damaged layers which consists of three types of surfaces; spattered, recast and heat affected zone. This project was undertaken to study the machining performance of EDM and powder mixed dielectric-electrical discharge machining (PMDEDM) in machining Ti-6246 with respect to the surface integrity of machined surface by using copper tungsten (CuW) electrode. The machining parameters considered are voltage (V), current (I), pulse on time(Ton), interval time (Toff) and concentration of the SiC powder (C) in dielectric fluid. The respected responses investigated include surface alteration and overcut. It was found that PMD-EDM process produced less damaging effect on the surface layer of the machined surface and widened the overcut.
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spelling utm.eprints-144982017-06-22T00:55:19Z http://eprints.utm.my/14498/ Surface defects in PMD-EDM of titanium alloy Ti-6246 Sharif, Safian Mohd. Yusof, Noordin TJ Mechanical engineering and machinery Titanium alloys which are categorized as lightweight materials, poses greater strength and toughness are usually known to create major challenges during machining. Electrical discharge machining (EDM) which is very prominent amongst the non-conventional machining methods is expected to be used quite extensively in machining titanium alloys. EDM process is known to cause surface damaged layers which consists of three types of surfaces; spattered, recast and heat affected zone. This project was undertaken to study the machining performance of EDM and powder mixed dielectric-electrical discharge machining (PMDEDM) in machining Ti-6246 with respect to the surface integrity of machined surface by using copper tungsten (CuW) electrode. The machining parameters considered are voltage (V), current (I), pulse on time(Ton), interval time (Toff) and concentration of the SiC powder (C) in dielectric fluid. The respected responses investigated include surface alteration and overcut. It was found that PMD-EDM process produced less damaging effect on the surface layer of the machined surface and widened the overcut. 2007 Conference or Workshop Item PeerReviewed Sharif, Safian and Mohd. Yusof, Noordin (2007) Surface defects in PMD-EDM of titanium alloy Ti-6246. In: National Metallurgical Conference 2007 (NMC 2007), 2007, Johor Bahru. https://inis.iaea.org/search/search.aspx?orig_q=RN:41065659
spellingShingle TJ Mechanical engineering and machinery
Sharif, Safian
Mohd. Yusof, Noordin
Surface defects in PMD-EDM of titanium alloy Ti-6246
title Surface defects in PMD-EDM of titanium alloy Ti-6246
title_full Surface defects in PMD-EDM of titanium alloy Ti-6246
title_fullStr Surface defects in PMD-EDM of titanium alloy Ti-6246
title_full_unstemmed Surface defects in PMD-EDM of titanium alloy Ti-6246
title_short Surface defects in PMD-EDM of titanium alloy Ti-6246
title_sort surface defects in pmd edm of titanium alloy ti 6246
topic TJ Mechanical engineering and machinery
work_keys_str_mv AT sharifsafian surfacedefectsinpmdedmoftitaniumalloyti6246
AT mohdyusofnoordin surfacedefectsinpmdedmoftitaniumalloyti6246