Effect of pH on electroless nickel deposition on alumina substrates for chip resistor application

Alumina has been used widely in electronics industry specifically for chip resistor application. Currently, the deposition of nickel on alumina surface using electrodeposition method suffered from the insufficient bonding between the metallic coating (nickel) and the ceramic substrate (alumina). Ele...

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Main Authors: Fadil, N. A., Rosdi, A. A.
Format: Conference or Workshop Item
Published: 2015
Subjects:
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author Fadil, N. A.
Rosdi, A. A.
author_facet Fadil, N. A.
Rosdi, A. A.
author_sort Fadil, N. A.
collection ePrints
description Alumina has been used widely in electronics industry specifically for chip resistor application. Currently, the deposition of nickel on alumina surface using electrodeposition method suffered from the insufficient bonding between the metallic coating (nickel) and the ceramic substrate (alumina). Electroless deposition method however can produce strong adhesion between the metallic coating and ceramic substrate. In this research, the effect of pH on the electroless nickel on alumina substrate was investigated. The electroless deposition of nickel on alumina substrate was conducted at pH 4.0, 5.6 and pH 10.0 for 3, 5, 10, 20 and 30 minutes at constant temperature. The crystal structure of the substrate and coating was characterized by using X-ray diffraction (XRD). The surface morphology of the coating was observed by using scanning electron microscopy (SEM) and the coating thickness was measure by X-ray fluorescence (XRF). The coating performance was tested by using Standard ASTM D3359 (Tape-Test). It was found that the optimum pH of plating solution was 10.0 with the maximum thickness was obtained at 30 minutes of deposition with thickness of 1.15 µm. These optimum coating parameters shows homogeneous and uniform nickel deposition on the alumina surface as observed by SEM. Nickel deposition by electroless method at pH 4.0, 5.6, and 10.0 have excellent bonding with alumina substrate as shown by tape test analysis.
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spelling utm.eprints-592412021-12-15T08:48:55Z http://eprints.utm.my/59241/ Effect of pH on electroless nickel deposition on alumina substrates for chip resistor application Fadil, N. A. Rosdi, A. A. TJ Mechanical engineering and machinery Alumina has been used widely in electronics industry specifically for chip resistor application. Currently, the deposition of nickel on alumina surface using electrodeposition method suffered from the insufficient bonding between the metallic coating (nickel) and the ceramic substrate (alumina). Electroless deposition method however can produce strong adhesion between the metallic coating and ceramic substrate. In this research, the effect of pH on the electroless nickel on alumina substrate was investigated. The electroless deposition of nickel on alumina substrate was conducted at pH 4.0, 5.6 and pH 10.0 for 3, 5, 10, 20 and 30 minutes at constant temperature. The crystal structure of the substrate and coating was characterized by using X-ray diffraction (XRD). The surface morphology of the coating was observed by using scanning electron microscopy (SEM) and the coating thickness was measure by X-ray fluorescence (XRF). The coating performance was tested by using Standard ASTM D3359 (Tape-Test). It was found that the optimum pH of plating solution was 10.0 with the maximum thickness was obtained at 30 minutes of deposition with thickness of 1.15 µm. These optimum coating parameters shows homogeneous and uniform nickel deposition on the alumina surface as observed by SEM. Nickel deposition by electroless method at pH 4.0, 5.6, and 10.0 have excellent bonding with alumina substrate as shown by tape test analysis. 2015 Conference or Workshop Item PeerReviewed Fadil, N. A. and Rosdi, A. A. (2015) Effect of pH on electroless nickel deposition on alumina substrates for chip resistor application. In: 2014 36th IEEE International Electronics Manufacturing Technology Conference, IEMT 2014, 11 - 13 November 2014, Johor, Malaysia. http://dx.doi.org/10.1109/IEMT.2014.7123141
spellingShingle TJ Mechanical engineering and machinery
Fadil, N. A.
Rosdi, A. A.
Effect of pH on electroless nickel deposition on alumina substrates for chip resistor application
title Effect of pH on electroless nickel deposition on alumina substrates for chip resistor application
title_full Effect of pH on electroless nickel deposition on alumina substrates for chip resistor application
title_fullStr Effect of pH on electroless nickel deposition on alumina substrates for chip resistor application
title_full_unstemmed Effect of pH on electroless nickel deposition on alumina substrates for chip resistor application
title_short Effect of pH on electroless nickel deposition on alumina substrates for chip resistor application
title_sort effect of ph on electroless nickel deposition on alumina substrates for chip resistor application
topic TJ Mechanical engineering and machinery
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AT rosdiaa effectofphonelectrolessnickeldepositiononaluminasubstratesforchipresistorapplication