Milling damage on Carbon Fibre Reinforced Polymer using TiAlN coated End mills

This paper reports on the damage caused by milling Carbon Fibre Reinforced Composite (CFRP) with 2-flute 4 mm-diameter solid carbide end mills, coated with titanium aluminium nitride. The machining parameters considered in work are, rotation speed, feed rate and depth of cut. Experiments were design...

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Main Authors: Konneh, Mohamed, Izman, Sudin, Kassim, Abdullah Abdul Rahman
Format: Conference or Workshop Item
Language:English
Published: 2015
Subjects:
Online Access:http://eprints.utm.my/59374/1/SudinIzman2015_MillingDamageonCarbonFibre.pdf
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author Konneh, Mohamed
Izman, Sudin
Kassim, Abdullah Abdul Rahman
author_facet Konneh, Mohamed
Izman, Sudin
Kassim, Abdullah Abdul Rahman
author_sort Konneh, Mohamed
collection ePrints
description This paper reports on the damage caused by milling Carbon Fibre Reinforced Composite (CFRP) with 2-flute 4 mm-diameter solid carbide end mills, coated with titanium aluminium nitride. The machining parameters considered in work are, rotation speed, feed rate and depth of cut. Experiments were designed based on Box-Behnken design and the experiments conducted on a Mikrotool DT-110 CNC micro machine. A laser tachometer was used to ascertain a rotational speed for conducting any machining trial. Optical microscopy examination reveals minimum delamination value of 4.05 mm at the spindle speed of 25,000 rpm, depth of cut of 50μm and feed rate of 3 mm/min and the maximum delamination value of 5.04 mm at the spindle speed of 35000 rpm, depth of cut of 150μm and feed rate of 9 mm/min A mathematical model relating the milling parameters and delamination has been established.
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spelling utm.eprints-593742021-08-19T02:50:12Z http://eprints.utm.my/59374/ Milling damage on Carbon Fibre Reinforced Polymer using TiAlN coated End mills Konneh, Mohamed Izman, Sudin Kassim, Abdullah Abdul Rahman TJ Mechanical engineering and machinery This paper reports on the damage caused by milling Carbon Fibre Reinforced Composite (CFRP) with 2-flute 4 mm-diameter solid carbide end mills, coated with titanium aluminium nitride. The machining parameters considered in work are, rotation speed, feed rate and depth of cut. Experiments were designed based on Box-Behnken design and the experiments conducted on a Mikrotool DT-110 CNC micro machine. A laser tachometer was used to ascertain a rotational speed for conducting any machining trial. Optical microscopy examination reveals minimum delamination value of 4.05 mm at the spindle speed of 25,000 rpm, depth of cut of 50μm and feed rate of 3 mm/min and the maximum delamination value of 5.04 mm at the spindle speed of 35000 rpm, depth of cut of 150μm and feed rate of 9 mm/min A mathematical model relating the milling parameters and delamination has been established. 2015 Conference or Workshop Item PeerReviewed application/pdf en http://eprints.utm.my/59374/1/SudinIzman2015_MillingDamageonCarbonFibre.pdf Konneh, Mohamed and Izman, Sudin and Kassim, Abdullah Abdul Rahman (2015) Milling damage on Carbon Fibre Reinforced Polymer using TiAlN coated End mills. In: 11th International Conference on Damage Assessment of Structures, DAMAS 2015, 24-26 Aug 2015, Ghent, Belgium. http://www.dx.doi.org/10.1088/1742-6596/628/1/012033
spellingShingle TJ Mechanical engineering and machinery
Konneh, Mohamed
Izman, Sudin
Kassim, Abdullah Abdul Rahman
Milling damage on Carbon Fibre Reinforced Polymer using TiAlN coated End mills
title Milling damage on Carbon Fibre Reinforced Polymer using TiAlN coated End mills
title_full Milling damage on Carbon Fibre Reinforced Polymer using TiAlN coated End mills
title_fullStr Milling damage on Carbon Fibre Reinforced Polymer using TiAlN coated End mills
title_full_unstemmed Milling damage on Carbon Fibre Reinforced Polymer using TiAlN coated End mills
title_short Milling damage on Carbon Fibre Reinforced Polymer using TiAlN coated End mills
title_sort milling damage on carbon fibre reinforced polymer using tialn coated end mills
topic TJ Mechanical engineering and machinery
url http://eprints.utm.my/59374/1/SudinIzman2015_MillingDamageonCarbonFibre.pdf
work_keys_str_mv AT konnehmohamed millingdamageoncarbonfibrereinforcedpolymerusingtialncoatedendmills
AT izmansudin millingdamageoncarbonfibrereinforcedpolymerusingtialncoatedendmills
AT kassimabdullahabdulrahman millingdamageoncarbonfibrereinforcedpolymerusingtialncoatedendmills