Roundness error in deep hole drilling using twist drills and cold mold steel 718

Applications: Deep hole drilling is one of the machining processes which currently has been applied in the manufacturing area. The sophistication in some area such as aerospace, automotive, wind energy and nuclear power encourage the application of deep hole drilling. Objectives: In this study the e...

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Main Authors: Kamaruzaman, Anis Farhan, Mohd. Zain, Azlan, Mustaffa, Noorfa Haszlinna, Mohd. Yusof, Noordin, Najarian, Farhad
Format: Article
Published: Indian Society for Education and Environment & Informatics Publishing 2017
Subjects:
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author Kamaruzaman, Anis Farhan
Mohd. Zain, Azlan
Mustaffa, Noorfa Haszlinna
Mohd. Yusof, Noordin
Najarian, Farhad
author_facet Kamaruzaman, Anis Farhan
Mohd. Zain, Azlan
Mustaffa, Noorfa Haszlinna
Mohd. Yusof, Noordin
Najarian, Farhad
author_sort Kamaruzaman, Anis Farhan
collection ePrints
description Applications: Deep hole drilling is one of the machining processes which currently has been applied in the manufacturing area. The sophistication in some area such as aerospace, automotive, wind energy and nuclear power encourage the application of deep hole drilling. Objectives: In this study the effect of machining parameters on the roundness error during the drilling multiple deep holes of steel alloy using HSS Co5 DH100 straight shank twist drills for deep hole drilling of cold mold steel 718 towards the value of roundness error was investigated. Method: Drilling tests were carried out using a CNC milling machine under three different levels of minimum quantity lubricant (20, 30, 40 ml/hour) by drilling three different levels of depth of holes (65, 70, 75 mm), three different levels of spindle speeds (700, 800, 900 rpm) and three different levels of feed rates (50, 60, 70 mm/min). Findings: It was observed that the minimum value of roundness error obtained when using DoE approach and regression model is when cutting speed (V) is 700 rpm, minimum quantity lubricant (l) is 40 ml/hr and feed rate (f) equals 50 mm/min, depth of hole (d) is 65 mm. ANOVA analysis also proves that the combination of machining parameters obtained is significantly to the roundness error value that results in the roundness error minimum value and F statistic also showed that the model is important at the significance level of 95%.
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spelling utm.eprints-805462019-05-22T06:50:27Z http://eprints.utm.my/80546/ Roundness error in deep hole drilling using twist drills and cold mold steel 718 Kamaruzaman, Anis Farhan Mohd. Zain, Azlan Mustaffa, Noorfa Haszlinna Mohd. Yusof, Noordin Najarian, Farhad TJ Mechanical engineering and machinery Applications: Deep hole drilling is one of the machining processes which currently has been applied in the manufacturing area. The sophistication in some area such as aerospace, automotive, wind energy and nuclear power encourage the application of deep hole drilling. Objectives: In this study the effect of machining parameters on the roundness error during the drilling multiple deep holes of steel alloy using HSS Co5 DH100 straight shank twist drills for deep hole drilling of cold mold steel 718 towards the value of roundness error was investigated. Method: Drilling tests were carried out using a CNC milling machine under three different levels of minimum quantity lubricant (20, 30, 40 ml/hour) by drilling three different levels of depth of holes (65, 70, 75 mm), three different levels of spindle speeds (700, 800, 900 rpm) and three different levels of feed rates (50, 60, 70 mm/min). Findings: It was observed that the minimum value of roundness error obtained when using DoE approach and regression model is when cutting speed (V) is 700 rpm, minimum quantity lubricant (l) is 40 ml/hr and feed rate (f) equals 50 mm/min, depth of hole (d) is 65 mm. ANOVA analysis also proves that the combination of machining parameters obtained is significantly to the roundness error value that results in the roundness error minimum value and F statistic also showed that the model is important at the significance level of 95%. Indian Society for Education and Environment & Informatics Publishing 2017 Article PeerReviewed Kamaruzaman, Anis Farhan and Mohd. Zain, Azlan and Mustaffa, Noorfa Haszlinna and Mohd. Yusof, Noordin and Najarian, Farhad (2017) Roundness error in deep hole drilling using twist drills and cold mold steel 718. Indian Journal of Science and Technology, 10 (17). ISSN 0974-6846 http://dx.doi.org/10.17485/ijst%2F2017%2Fv10i17%2F113011 DOI:10.17485/ijst%2F2017%2Fv10i17%2F113011
spellingShingle TJ Mechanical engineering and machinery
Kamaruzaman, Anis Farhan
Mohd. Zain, Azlan
Mustaffa, Noorfa Haszlinna
Mohd. Yusof, Noordin
Najarian, Farhad
Roundness error in deep hole drilling using twist drills and cold mold steel 718
title Roundness error in deep hole drilling using twist drills and cold mold steel 718
title_full Roundness error in deep hole drilling using twist drills and cold mold steel 718
title_fullStr Roundness error in deep hole drilling using twist drills and cold mold steel 718
title_full_unstemmed Roundness error in deep hole drilling using twist drills and cold mold steel 718
title_short Roundness error in deep hole drilling using twist drills and cold mold steel 718
title_sort roundness error in deep hole drilling using twist drills and cold mold steel 718
topic TJ Mechanical engineering and machinery
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AT mustaffanoorfahaszlinna roundnesserrorindeepholedrillingusingtwistdrillsandcoldmoldsteel718
AT mohdyusofnoordin roundnesserrorindeepholedrillingusingtwistdrillsandcoldmoldsteel718
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