Simultaneous diagnosis and retrofit of heat exchanger network via individual process stream mapping

Medium and large scale industries typically consume large amounts of energy, and are under pressure to increase energy efficiency and reduce energy wastages. Conventional insight-based heat exchanger network (HEN) retrofit methods typically combine graphical visualisation and algebraic tools to mana...

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Main Authors: Lai, Yee Qing, Abdul Manan, Zainuddin, Wan Alwi, Sharifah Rafidah
Format: Article
Published: Elsevier Ltd 2018
Subjects:
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author Lai, Yee Qing
Abdul Manan, Zainuddin
Wan Alwi, Sharifah Rafidah
author_facet Lai, Yee Qing
Abdul Manan, Zainuddin
Wan Alwi, Sharifah Rafidah
author_sort Lai, Yee Qing
collection ePrints
description Medium and large scale industries typically consume large amounts of energy, and are under pressure to increase energy efficiency and reduce energy wastages. Conventional insight-based heat exchanger network (HEN) retrofit methods typically combine graphical visualisation and algebraic tools to manage different retrofit stages. These stages often involve repetitive calculations of approach temperature, enthalpy balance and heat transfer area to assess the HEN feasibility and cost-effectiveness. This paper extends the individual stream temperature versus enthalpy plot (STEP) methodology that was introduced for HEN synthesis, to HEN retrofit. The STEP retrofit method proposed in this work enables users to simultaneously diagnose and retrofit existing HEN by using only the STEP diagram that maintains the characteristics of individual process streams. Users can graphically perform individual stream mapping without having to calculate stream enthalpies or to check for minimum temperature approach (ΔTmin) violation during retrofit. Application of the new STEP retrofit method on an industrial case study demonstrates its advantages in terms of user interactiveness, simplicity of use, flexibility to customise the methodology to achieve retrofit goals of plant owners, and the least amount of efforts needed to achieve comparable results as those of established retrofit methods.
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spelling utm.eprints-843692019-12-28T01:48:49Z http://eprints.utm.my/84369/ Simultaneous diagnosis and retrofit of heat exchanger network via individual process stream mapping Lai, Yee Qing Abdul Manan, Zainuddin Wan Alwi, Sharifah Rafidah TP Chemical technology Medium and large scale industries typically consume large amounts of energy, and are under pressure to increase energy efficiency and reduce energy wastages. Conventional insight-based heat exchanger network (HEN) retrofit methods typically combine graphical visualisation and algebraic tools to manage different retrofit stages. These stages often involve repetitive calculations of approach temperature, enthalpy balance and heat transfer area to assess the HEN feasibility and cost-effectiveness. This paper extends the individual stream temperature versus enthalpy plot (STEP) methodology that was introduced for HEN synthesis, to HEN retrofit. The STEP retrofit method proposed in this work enables users to simultaneously diagnose and retrofit existing HEN by using only the STEP diagram that maintains the characteristics of individual process streams. Users can graphically perform individual stream mapping without having to calculate stream enthalpies or to check for minimum temperature approach (ΔTmin) violation during retrofit. Application of the new STEP retrofit method on an industrial case study demonstrates its advantages in terms of user interactiveness, simplicity of use, flexibility to customise the methodology to achieve retrofit goals of plant owners, and the least amount of efforts needed to achieve comparable results as those of established retrofit methods. Elsevier Ltd 2018-07 Article PeerReviewed Lai, Yee Qing and Abdul Manan, Zainuddin and Wan Alwi, Sharifah Rafidah (2018) Simultaneous diagnosis and retrofit of heat exchanger network via individual process stream mapping. Energy, 155 . pp. 1113-1128. ISSN 0360-5442 http://dx.doi.org/10.1016/j.energy.2018.05.021
spellingShingle TP Chemical technology
Lai, Yee Qing
Abdul Manan, Zainuddin
Wan Alwi, Sharifah Rafidah
Simultaneous diagnosis and retrofit of heat exchanger network via individual process stream mapping
title Simultaneous diagnosis and retrofit of heat exchanger network via individual process stream mapping
title_full Simultaneous diagnosis and retrofit of heat exchanger network via individual process stream mapping
title_fullStr Simultaneous diagnosis and retrofit of heat exchanger network via individual process stream mapping
title_full_unstemmed Simultaneous diagnosis and retrofit of heat exchanger network via individual process stream mapping
title_short Simultaneous diagnosis and retrofit of heat exchanger network via individual process stream mapping
title_sort simultaneous diagnosis and retrofit of heat exchanger network via individual process stream mapping
topic TP Chemical technology
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