Effect of shot size in surface improvement via shot peening; analytical, modeling and experimental approaches

This paper discusses about the surface engineering improvement by means of shot peening. Shot peening improves the surface engineering quality by eliminating the tool marks, such as machining, grinding, stamping and other surface defects. Most importantly, the improvements of shot peening are produc...

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Main Authors: Prawoto, Y., Mazein, P. G., Kosterin, A. V., Ahmad, Z
Format: Article
Language:English
Published: Vibgyor Epress 2019
Subjects:
Online Access:http://eprints.utm.my/87371/13/ZAhmad2019_EffectofShotSizeinSurfaceImprovement2.pdf
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author Prawoto, Y.
Mazein, P. G.
Kosterin, A. V.
Ahmad, Z
author_facet Prawoto, Y.
Mazein, P. G.
Kosterin, A. V.
Ahmad, Z
author_sort Prawoto, Y.
collection ePrints
description This paper discusses about the surface engineering improvement by means of shot peening. Shot peening improves the surface engineering quality by eliminating the tool marks, such as machining, grinding, stamping and other surface defects. Most importantly, the improvements of shot peening are produced by combination of compressive stress and cold work. Compressive stresses are beneficial in increasing resistances to fatigue failures, while the cold work effects of shot peening treatments can increase the surface hardness. It employs a steel shot media running at high speed to smash the material’s surfaces systematically, which results in a compressed and condensed surface. Several factors influence the effectiveness of shot peening. They are namely shot nature, shot size, shot hardness, Almen intensity, shot angle and coverage. The focus of this research is finding the influence of the shot size. The approaches used are analytical, computational, and experimental studies. The center of the study is the influence of shot size in the generation of the compressive residual stress. Through analytical, computational and experimental approaches, it is confirmed that the shot size has influence on the depth of the peak residual stress rather than the surface residual stress. This research reaffirms the qualitative understanding with quantitative and comprehensive approaches that can also be used for further in depth research in surface engineering improvement especially via shot peening.
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spelling utm.eprints-873712020-11-30T09:03:27Z http://eprints.utm.my/87371/ Effect of shot size in surface improvement via shot peening; analytical, modeling and experimental approaches Prawoto, Y. Mazein, P. G. Kosterin, A. V. Ahmad, Z TJ Mechanical engineering and machinery This paper discusses about the surface engineering improvement by means of shot peening. Shot peening improves the surface engineering quality by eliminating the tool marks, such as machining, grinding, stamping and other surface defects. Most importantly, the improvements of shot peening are produced by combination of compressive stress and cold work. Compressive stresses are beneficial in increasing resistances to fatigue failures, while the cold work effects of shot peening treatments can increase the surface hardness. It employs a steel shot media running at high speed to smash the material’s surfaces systematically, which results in a compressed and condensed surface. Several factors influence the effectiveness of shot peening. They are namely shot nature, shot size, shot hardness, Almen intensity, shot angle and coverage. The focus of this research is finding the influence of the shot size. The approaches used are analytical, computational, and experimental studies. The center of the study is the influence of shot size in the generation of the compressive residual stress. Through analytical, computational and experimental approaches, it is confirmed that the shot size has influence on the depth of the peak residual stress rather than the surface residual stress. This research reaffirms the qualitative understanding with quantitative and comprehensive approaches that can also be used for further in depth research in surface engineering improvement especially via shot peening. Vibgyor Epress 2019 Article PeerReviewed application/pdf en http://eprints.utm.my/87371/13/ZAhmad2019_EffectofShotSizeinSurfaceImprovement2.pdf Prawoto, Y. and Mazein, P. G. and Kosterin, A. V. and Ahmad, Z (2019) Effect of shot size in surface improvement via shot peening; analytical, modeling and experimental approaches. International Journal of Metallurgy and Metal Physics, 4 (1). pp. 1-16. ISSN 2631-5076 http://doi.org/10.35840/2631-5076/9233 DOI:10.35840/2631-5076/9233
spellingShingle TJ Mechanical engineering and machinery
Prawoto, Y.
Mazein, P. G.
Kosterin, A. V.
Ahmad, Z
Effect of shot size in surface improvement via shot peening; analytical, modeling and experimental approaches
title Effect of shot size in surface improvement via shot peening; analytical, modeling and experimental approaches
title_full Effect of shot size in surface improvement via shot peening; analytical, modeling and experimental approaches
title_fullStr Effect of shot size in surface improvement via shot peening; analytical, modeling and experimental approaches
title_full_unstemmed Effect of shot size in surface improvement via shot peening; analytical, modeling and experimental approaches
title_short Effect of shot size in surface improvement via shot peening; analytical, modeling and experimental approaches
title_sort effect of shot size in surface improvement via shot peening analytical modeling and experimental approaches
topic TJ Mechanical engineering and machinery
url http://eprints.utm.my/87371/13/ZAhmad2019_EffectofShotSizeinSurfaceImprovement2.pdf
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