Effect of silica aerogel aluminum trihydroxide hybrid filler on the physio mechanical and thermal decomposition behavior of unsaturated polyester composite

Aluminum trihydroxide (ATH) is an eco-friendly and economical additive used in polymers as a flame retardant (FR), but its low thermal stability has become an important issue that is critical in determining the fire protection and thermal stability of the composites. The present study was an attempt...

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Main Authors: Abdul Halim, Zulhelmi Alif, Mat Yajid, Muhamad Azizi, Nurhadi, Fajar Anugrah, Ahmad, Norhayati, Hamdan, Halimaton
Format: Article
Published: Elsevier Ltd 2020
Subjects:
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author Abdul Halim, Zulhelmi Alif
Mat Yajid, Muhamad Azizi
Nurhadi, Fajar Anugrah
Ahmad, Norhayati
Hamdan, Halimaton
author_facet Abdul Halim, Zulhelmi Alif
Mat Yajid, Muhamad Azizi
Nurhadi, Fajar Anugrah
Ahmad, Norhayati
Hamdan, Halimaton
author_sort Abdul Halim, Zulhelmi Alif
collection ePrints
description Aluminum trihydroxide (ATH) is an eco-friendly and economical additive used in polymers as a flame retardant (FR), but its low thermal stability has become an important issue that is critical in determining the fire protection and thermal stability of the composites. The present study was an attempt to enhance the thermal stability of ATH to some extent by combining it with nano-porous silica known as silica aerogel (SA) as a hybrid FR filler in unsaturated polyester resin (UPR). Ultra-low density SA (0.07 g/cm3) in the form of fine particles was extracted from renewable resources (i.e. rice husk), through a sol-gel process, surface modification and dried at atmospheric pressure. From our findings, it is found that the addition of the hybrid filler into UPR results in interesting properties such as lightweight, flame retardancy and enhanced thermal stability whose properties cannot be gained by composites with single filler. From thermogravimetric analysis (TGA), differential scanning calorimetry (DSC) and gas analysis using Fourier transform infrared spectroscopy (FTIR); it is evident that doping the ATH with SA helps to improve the thermal stability via synergistic effect, by extending the ATH decomposition process over a wider temperature range. As a result, the UPR filled with SA/ATH hybrid demonstrates higher thermal stability when compared to the composites filled with only ATH or SA. Furthermore, the SA/ATH hybrid also provides sufficient flame retardancy in UPR as evaluate by ASTM D635-14 (UL–94) horizontal burning test. For mechanical properties, a sharp increase in tensile strength was observed for UPR filled with ATH or SA while the addition of SA/ATH hybrid filler only slightly increases the tensile properties of UPR due to particle agglomerations and porosities.
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spelling utm.eprints-917772021-07-28T08:42:47Z http://eprints.utm.my/91777/ Effect of silica aerogel aluminum trihydroxide hybrid filler on the physio mechanical and thermal decomposition behavior of unsaturated polyester composite Abdul Halim, Zulhelmi Alif Mat Yajid, Muhamad Azizi Nurhadi, Fajar Anugrah Ahmad, Norhayati Hamdan, Halimaton TJ Mechanical engineering and machinery Aluminum trihydroxide (ATH) is an eco-friendly and economical additive used in polymers as a flame retardant (FR), but its low thermal stability has become an important issue that is critical in determining the fire protection and thermal stability of the composites. The present study was an attempt to enhance the thermal stability of ATH to some extent by combining it with nano-porous silica known as silica aerogel (SA) as a hybrid FR filler in unsaturated polyester resin (UPR). Ultra-low density SA (0.07 g/cm3) in the form of fine particles was extracted from renewable resources (i.e. rice husk), through a sol-gel process, surface modification and dried at atmospheric pressure. From our findings, it is found that the addition of the hybrid filler into UPR results in interesting properties such as lightweight, flame retardancy and enhanced thermal stability whose properties cannot be gained by composites with single filler. From thermogravimetric analysis (TGA), differential scanning calorimetry (DSC) and gas analysis using Fourier transform infrared spectroscopy (FTIR); it is evident that doping the ATH with SA helps to improve the thermal stability via synergistic effect, by extending the ATH decomposition process over a wider temperature range. As a result, the UPR filled with SA/ATH hybrid demonstrates higher thermal stability when compared to the composites filled with only ATH or SA. Furthermore, the SA/ATH hybrid also provides sufficient flame retardancy in UPR as evaluate by ASTM D635-14 (UL–94) horizontal burning test. For mechanical properties, a sharp increase in tensile strength was observed for UPR filled with ATH or SA while the addition of SA/ATH hybrid filler only slightly increases the tensile properties of UPR due to particle agglomerations and porosities. Elsevier Ltd 2020-12 Article PeerReviewed Abdul Halim, Zulhelmi Alif and Mat Yajid, Muhamad Azizi and Nurhadi, Fajar Anugrah and Ahmad, Norhayati and Hamdan, Halimaton (2020) Effect of silica aerogel aluminum trihydroxide hybrid filler on the physio mechanical and thermal decomposition behavior of unsaturated polyester composite. Polymer Degradation and Stability, 182 . ISSN 0141-3910 http://dx.doi.org/10.1016/j.polymdegradstab.2020.109377 DOI:10.1016/j.polymdegradstab.2020.109377
spellingShingle TJ Mechanical engineering and machinery
Abdul Halim, Zulhelmi Alif
Mat Yajid, Muhamad Azizi
Nurhadi, Fajar Anugrah
Ahmad, Norhayati
Hamdan, Halimaton
Effect of silica aerogel aluminum trihydroxide hybrid filler on the physio mechanical and thermal decomposition behavior of unsaturated polyester composite
title Effect of silica aerogel aluminum trihydroxide hybrid filler on the physio mechanical and thermal decomposition behavior of unsaturated polyester composite
title_full Effect of silica aerogel aluminum trihydroxide hybrid filler on the physio mechanical and thermal decomposition behavior of unsaturated polyester composite
title_fullStr Effect of silica aerogel aluminum trihydroxide hybrid filler on the physio mechanical and thermal decomposition behavior of unsaturated polyester composite
title_full_unstemmed Effect of silica aerogel aluminum trihydroxide hybrid filler on the physio mechanical and thermal decomposition behavior of unsaturated polyester composite
title_short Effect of silica aerogel aluminum trihydroxide hybrid filler on the physio mechanical and thermal decomposition behavior of unsaturated polyester composite
title_sort effect of silica aerogel aluminum trihydroxide hybrid filler on the physio mechanical and thermal decomposition behavior of unsaturated polyester composite
topic TJ Mechanical engineering and machinery
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AT matyajidmuhamadazizi effectofsilicaaerogelaluminumtrihydroxidehybridfilleronthephysiomechanicalandthermaldecompositionbehaviorofunsaturatedpolyestercomposite
AT nurhadifajaranugrah effectofsilicaaerogelaluminumtrihydroxidehybridfilleronthephysiomechanicalandthermaldecompositionbehaviorofunsaturatedpolyestercomposite
AT ahmadnorhayati effectofsilicaaerogelaluminumtrihydroxidehybridfilleronthephysiomechanicalandthermaldecompositionbehaviorofunsaturatedpolyestercomposite
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