Experimental vibration study in milling thin-walled Ti6Al4V under MQL using coconut oil as cutting fluid

In thin-walled Titanium Ti6Al4V machining, vibration is the dominant factor affecting the quality of components. Excessive vibrations can generate chatter, this condition occurs because it is not suitable in choosing machining parameters. Chatter is not expected because it causes dimensional errors,...

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Main Authors: Yanis, M., Mohruni, A. S., Sharif, S., Yani, I., Zahir, M.
Format: Conference or Workshop Item
Language:English
Published: 2020
Subjects:
Online Access:http://eprints.utm.my/92156/1/SSharif2020_ExperimentalVibrationStudyinMillingThinWalled.pdf
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author Yanis, M.
Mohruni, A. S.
Sharif, S.
Yani, I.
Zahir, M.
author_facet Yanis, M.
Mohruni, A. S.
Sharif, S.
Yani, I.
Zahir, M.
author_sort Yanis, M.
collection ePrints
description In thin-walled Titanium Ti6Al4V machining, vibration is the dominant factor affecting the quality of components. Excessive vibrations can generate chatter, this condition occurs because it is not suitable in choosing machining parameters. Chatter is not expected because it causes dimensional errors, rapid tool wear and poor surface finish. This experiment tries to identify chatter-free conditions with the appropriate parameters. Uncoated carbide is used as a cutting tool with a diameter of 10 mm and machining under the MQL system with coconut oil as a cutting fluid. In the result of the milling showed if this machining is free of chatter, where from frequency was achieved is not equal to the natural frequency from simulation, then this is also approved from result surface roughness and surface photography. In surface roughness result, the value is smaller than minimum critical amplitude, where good result in high value of the cutting speed and small feed rate and result of the surface photography was identified no severe surface condition along thin-walled. The experiment also calculated for non-thin-walled Ti6Al4V as evaluation, where the result of both acceleration and surface roughness was obtained smaller than milling thin-walled.
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spelling utm.eprints-921562021-08-30T04:58:52Z http://eprints.utm.my/92156/ Experimental vibration study in milling thin-walled Ti6Al4V under MQL using coconut oil as cutting fluid Yanis, M. Mohruni, A. S. Sharif, S. Yani, I. Zahir, M. TJ Mechanical engineering and machinery In thin-walled Titanium Ti6Al4V machining, vibration is the dominant factor affecting the quality of components. Excessive vibrations can generate chatter, this condition occurs because it is not suitable in choosing machining parameters. Chatter is not expected because it causes dimensional errors, rapid tool wear and poor surface finish. This experiment tries to identify chatter-free conditions with the appropriate parameters. Uncoated carbide is used as a cutting tool with a diameter of 10 mm and machining under the MQL system with coconut oil as a cutting fluid. In the result of the milling showed if this machining is free of chatter, where from frequency was achieved is not equal to the natural frequency from simulation, then this is also approved from result surface roughness and surface photography. In surface roughness result, the value is smaller than minimum critical amplitude, where good result in high value of the cutting speed and small feed rate and result of the surface photography was identified no severe surface condition along thin-walled. The experiment also calculated for non-thin-walled Ti6Al4V as evaluation, where the result of both acceleration and surface roughness was obtained smaller than milling thin-walled. 2020 Conference or Workshop Item PeerReviewed application/pdf en http://eprints.utm.my/92156/1/SSharif2020_ExperimentalVibrationStudyinMillingThinWalled.pdf Yanis, M. and Mohruni, A. S. and Sharif, S. and Yani, I. and Zahir, M. (2020) Experimental vibration study in milling thin-walled Ti6Al4V under MQL using coconut oil as cutting fluid. In: 3rd Forum in Research, Science, and Technology International Conference, FIRST 2019, 9 - 10 October 2019, South Sumatera, Indonesia. http://dx.doi.org/10.1088/1742-6596/1500/1/012034
spellingShingle TJ Mechanical engineering and machinery
Yanis, M.
Mohruni, A. S.
Sharif, S.
Yani, I.
Zahir, M.
Experimental vibration study in milling thin-walled Ti6Al4V under MQL using coconut oil as cutting fluid
title Experimental vibration study in milling thin-walled Ti6Al4V under MQL using coconut oil as cutting fluid
title_full Experimental vibration study in milling thin-walled Ti6Al4V under MQL using coconut oil as cutting fluid
title_fullStr Experimental vibration study in milling thin-walled Ti6Al4V under MQL using coconut oil as cutting fluid
title_full_unstemmed Experimental vibration study in milling thin-walled Ti6Al4V under MQL using coconut oil as cutting fluid
title_short Experimental vibration study in milling thin-walled Ti6Al4V under MQL using coconut oil as cutting fluid
title_sort experimental vibration study in milling thin walled ti6al4v under mql using coconut oil as cutting fluid
topic TJ Mechanical engineering and machinery
url http://eprints.utm.my/92156/1/SSharif2020_ExperimentalVibrationStudyinMillingThinWalled.pdf
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