Effect of material structure machining characteristics of hypereutectic al-si alloy

In the present research, experimental results of an investigation of dry turning of hypereutectic aluminium silicon alloy using polycrystalline diamond (PCD) tools are presented. Attention is focused on the effect of workpiece microstructure on the performance of the cutting tools in terms of tool w...

Full description

Bibliographic Details
Main Author: Moftah Saeid, Fareg Saeid
Format: Thesis
Language:English
Published: 2007
Subjects:
Online Access:http://eprints.utm.my/9498/1/FaregSaeidMFKM2007.pdf
_version_ 1796854524871180288
author Moftah Saeid, Fareg Saeid
author_facet Moftah Saeid, Fareg Saeid
author_sort Moftah Saeid, Fareg Saeid
collection ePrints
description In the present research, experimental results of an investigation of dry turning of hypereutectic aluminium silicon alloy using polycrystalline diamond (PCD) tools are presented. Attention is focused on the effect of workpiece microstructure on the performance of the cutting tools in terms of tool wear, surface roughness and chip formation. The experimental study involves turning operations at three different cutting speeds: 500, 600 and 700 m/min and constant depth of cuts and feed rates. The results obtained showed that PCD tools are important in cutting this hard Al-Si alloy of reduced machinibility. The lowest cutting speed provides good machinibility and surface finish. The change of workpiece structure was induced by modifying the primary Si phase in Al-Si alloy with strontium (Sr). This attempt found that Sr alone does not lead to a significant reduction in the size of primary Si phase. However, the results indicated that if the structure is modified the tool wear improves compared to the unmodified alloy.
first_indexed 2024-03-05T18:15:21Z
format Thesis
id utm.eprints-9498
institution Universiti Teknologi Malaysia - ePrints
language English
last_indexed 2024-03-05T18:15:21Z
publishDate 2007
record_format dspace
spelling utm.eprints-94982018-10-14T07:19:54Z http://eprints.utm.my/9498/ Effect of material structure machining characteristics of hypereutectic al-si alloy Moftah Saeid, Fareg Saeid TJ Mechanical engineering and machinery In the present research, experimental results of an investigation of dry turning of hypereutectic aluminium silicon alloy using polycrystalline diamond (PCD) tools are presented. Attention is focused on the effect of workpiece microstructure on the performance of the cutting tools in terms of tool wear, surface roughness and chip formation. The experimental study involves turning operations at three different cutting speeds: 500, 600 and 700 m/min and constant depth of cuts and feed rates. The results obtained showed that PCD tools are important in cutting this hard Al-Si alloy of reduced machinibility. The lowest cutting speed provides good machinibility and surface finish. The change of workpiece structure was induced by modifying the primary Si phase in Al-Si alloy with strontium (Sr). This attempt found that Sr alone does not lead to a significant reduction in the size of primary Si phase. However, the results indicated that if the structure is modified the tool wear improves compared to the unmodified alloy. 2007-11 Thesis NonPeerReviewed application/pdf en http://eprints.utm.my/9498/1/FaregSaeidMFKM2007.pdf Moftah Saeid, Fareg Saeid (2007) Effect of material structure machining characteristics of hypereutectic al-si alloy. Masters thesis, Universiti Teknologi Malaysia, Faculty of Mechanical Engineering. http://dms.library.utm.my:8080/vital/access/manager/Repository/vital:863
spellingShingle TJ Mechanical engineering and machinery
Moftah Saeid, Fareg Saeid
Effect of material structure machining characteristics of hypereutectic al-si alloy
title Effect of material structure machining characteristics of hypereutectic al-si alloy
title_full Effect of material structure machining characteristics of hypereutectic al-si alloy
title_fullStr Effect of material structure machining characteristics of hypereutectic al-si alloy
title_full_unstemmed Effect of material structure machining characteristics of hypereutectic al-si alloy
title_short Effect of material structure machining characteristics of hypereutectic al-si alloy
title_sort effect of material structure machining characteristics of hypereutectic al si alloy
topic TJ Mechanical engineering and machinery
url http://eprints.utm.my/9498/1/FaregSaeidMFKM2007.pdf
work_keys_str_mv AT moftahsaeidfaregsaeid effectofmaterialstructuremachiningcharacteristicsofhypereutecticalsialloy