Improve product quality and production process with integration of six sigma and quality management system ISO 9001: A case study of bakery shop in France

This study highlights macarons product research conducted in a bakery shop in France. It is aims to optimize the quality of the macarons products via the integration of Six Sigma and Quality Management System, ISO 9001. To achieve the objective, the study first identifies the primary root cause of p...

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Main Authors: Norfaizah, Yusof, Lee, Khai Loon
Format: Article
Language:English
Published: Penerbit Universiti Malaysia Pahang 2022
Subjects:
Online Access:http://umpir.ump.edu.my/id/eprint/35370/1/Improve%20product%20quality%20and%20production%20process%20with%20integration.pdf
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author Norfaizah, Yusof
Lee, Khai Loon
author_facet Norfaizah, Yusof
Lee, Khai Loon
author_sort Norfaizah, Yusof
collection UMP
description This study highlights macarons product research conducted in a bakery shop in France. It is aims to optimize the quality of the macarons products via the integration of Six Sigma and Quality Management System, ISO 9001. To achieve the objective, the study first identifies the primary root cause of product defects. Besides, an alternative standard operating procedure is incorporated with the recommended improvements. The DMAIC approach is emphasized by the Six Sigma approach, which is Define-Measure-Analyze-Improve-Control. According to the data, the cost of poor quality for a month is 34,511.40 Euro. Cracked macarons (53.70%), hollow macarons (16.30%), and no feet macarons (16.10%) are three major critical defects. The macarons product has a Sigma level of 2.50. The parameters proposed in this study are low-level mixing at 80 rpm, 12 minutes of baking time, and 203°c oven temperature to improve the quality of macarons product using the Design of Experiment (DOE) of the Taguchi Method. When the major elements are controlled inside the processes, the company's chances of producing a high-quality product increase significantly. As a result of adopting Six Sigma with Quality Management System ISO 9001 into the macaron manufacturing process, defects costs and rate is expected to be lower.
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spelling UMPir353702022-10-13T06:37:49Z http://umpir.ump.edu.my/id/eprint/35370/ Improve product quality and production process with integration of six sigma and quality management system ISO 9001: A case study of bakery shop in France Norfaizah, Yusof Lee, Khai Loon HD Industries. Land use. Labor HF Commerce This study highlights macarons product research conducted in a bakery shop in France. It is aims to optimize the quality of the macarons products via the integration of Six Sigma and Quality Management System, ISO 9001. To achieve the objective, the study first identifies the primary root cause of product defects. Besides, an alternative standard operating procedure is incorporated with the recommended improvements. The DMAIC approach is emphasized by the Six Sigma approach, which is Define-Measure-Analyze-Improve-Control. According to the data, the cost of poor quality for a month is 34,511.40 Euro. Cracked macarons (53.70%), hollow macarons (16.30%), and no feet macarons (16.10%) are three major critical defects. The macarons product has a Sigma level of 2.50. The parameters proposed in this study are low-level mixing at 80 rpm, 12 minutes of baking time, and 203°c oven temperature to improve the quality of macarons product using the Design of Experiment (DOE) of the Taguchi Method. When the major elements are controlled inside the processes, the company's chances of producing a high-quality product increase significantly. As a result of adopting Six Sigma with Quality Management System ISO 9001 into the macaron manufacturing process, defects costs and rate is expected to be lower. Penerbit Universiti Malaysia Pahang 2022 Article PeerReviewed pdf en cc_by_4 http://umpir.ump.edu.my/id/eprint/35370/1/Improve%20product%20quality%20and%20production%20process%20with%20integration.pdf Norfaizah, Yusof and Lee, Khai Loon (2022) Improve product quality and production process with integration of six sigma and quality management system ISO 9001: A case study of bakery shop in France. International Journal of Industrial Management (IJIM), 14 (1). pp. 557-579. ISSN 2289-9286 (Print); 0127-564x (Online). (Published) https://doi.org/10.15282/ijim.14.1.2022.7598 https://doi.org/10.15282/ijim.14.1.2022.7598
spellingShingle HD Industries. Land use. Labor
HF Commerce
Norfaizah, Yusof
Lee, Khai Loon
Improve product quality and production process with integration of six sigma and quality management system ISO 9001: A case study of bakery shop in France
title Improve product quality and production process with integration of six sigma and quality management system ISO 9001: A case study of bakery shop in France
title_full Improve product quality and production process with integration of six sigma and quality management system ISO 9001: A case study of bakery shop in France
title_fullStr Improve product quality and production process with integration of six sigma and quality management system ISO 9001: A case study of bakery shop in France
title_full_unstemmed Improve product quality and production process with integration of six sigma and quality management system ISO 9001: A case study of bakery shop in France
title_short Improve product quality and production process with integration of six sigma and quality management system ISO 9001: A case study of bakery shop in France
title_sort improve product quality and production process with integration of six sigma and quality management system iso 9001 a case study of bakery shop in france
topic HD Industries. Land use. Labor
HF Commerce
url http://umpir.ump.edu.my/id/eprint/35370/1/Improve%20product%20quality%20and%20production%20process%20with%20integration.pdf
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