Internal defect identification method of TSV 3D packaging based on built-in integrated sensor

TSV (Through Silicon Via) is a key technology for three-dimensional (3D) packaging due to its unique vertical interconnection method. However, its particular manufacturing process of-ten leads to internal defects, such as gaps, bottom voids, filling missing, which are usually difficult to be detecte...

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Main Authors: Lei Nie, Yifan Huang, Yehan Yin, Mengran Liu, Lili Wu, Haoming Yang
Format: Article
Language:English
Published: SAGE Publishing 2022-09-01
Series:Advances in Mechanical Engineering
Online Access:https://doi.org/10.1177/16878132221121480
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author Lei Nie
Yifan Huang
Yehan Yin
Mengran Liu
Lili Wu
Haoming Yang
author_facet Lei Nie
Yifan Huang
Yehan Yin
Mengran Liu
Lili Wu
Haoming Yang
author_sort Lei Nie
collection DOAJ
description TSV (Through Silicon Via) is a key technology for three-dimensional (3D) packaging due to its unique vertical interconnection method. However, its particular manufacturing process of-ten leads to internal defects, such as gaps, bottom voids, filling missing, which are usually difficult to be detected by common means. In order to discover the internal defect of TSV packaging effectively, a novel non-destructive inspection method based on built-in integrated temperature sensor array is proposed. The relationship between temperature distribution and internal defect is dis-covered and then corresponding sensor array layout is designed. The simulation analysis shows that this kind of sensor array can recognize the internal TSV defect. And supervised machine learning is used to construct the classification model by which different defects can be found and classified with relatively high accuracy, and the classification accuracy rate can reach 95.625%. Experiments were conducted and the rationality of this built-in sensing array was verified. The research provides a non-destructive testing method for TSV internal defects based on bulit-in-integrated sensors, and verifies the feasibility of sensor arrangement through simulation, laying a foundation for the realization of later TSV design optimization.
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spelling doaj.art-0844b6fa48624a44851bfdff188757452022-12-22T01:49:49ZengSAGE PublishingAdvances in Mechanical Engineering1687-81402022-09-011410.1177/16878132221121480Internal defect identification method of TSV 3D packaging based on built-in integrated sensorLei NieYifan HuangYehan YinMengran LiuLili WuHaoming YangTSV (Through Silicon Via) is a key technology for three-dimensional (3D) packaging due to its unique vertical interconnection method. However, its particular manufacturing process of-ten leads to internal defects, such as gaps, bottom voids, filling missing, which are usually difficult to be detected by common means. In order to discover the internal defect of TSV packaging effectively, a novel non-destructive inspection method based on built-in integrated temperature sensor array is proposed. The relationship between temperature distribution and internal defect is dis-covered and then corresponding sensor array layout is designed. The simulation analysis shows that this kind of sensor array can recognize the internal TSV defect. And supervised machine learning is used to construct the classification model by which different defects can be found and classified with relatively high accuracy, and the classification accuracy rate can reach 95.625%. Experiments were conducted and the rationality of this built-in sensing array was verified. The research provides a non-destructive testing method for TSV internal defects based on bulit-in-integrated sensors, and verifies the feasibility of sensor arrangement through simulation, laying a foundation for the realization of later TSV design optimization.https://doi.org/10.1177/16878132221121480
spellingShingle Lei Nie
Yifan Huang
Yehan Yin
Mengran Liu
Lili Wu
Haoming Yang
Internal defect identification method of TSV 3D packaging based on built-in integrated sensor
Advances in Mechanical Engineering
title Internal defect identification method of TSV 3D packaging based on built-in integrated sensor
title_full Internal defect identification method of TSV 3D packaging based on built-in integrated sensor
title_fullStr Internal defect identification method of TSV 3D packaging based on built-in integrated sensor
title_full_unstemmed Internal defect identification method of TSV 3D packaging based on built-in integrated sensor
title_short Internal defect identification method of TSV 3D packaging based on built-in integrated sensor
title_sort internal defect identification method of tsv 3d packaging based on built in integrated sensor
url https://doi.org/10.1177/16878132221121480
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AT yehanyin internaldefectidentificationmethodoftsv3dpackagingbasedonbuiltinintegratedsensor
AT mengranliu internaldefectidentificationmethodoftsv3dpackagingbasedonbuiltinintegratedsensor
AT liliwu internaldefectidentificationmethodoftsv3dpackagingbasedonbuiltinintegratedsensor
AT haomingyang internaldefectidentificationmethodoftsv3dpackagingbasedonbuiltinintegratedsensor