Vapor‐Phase Infiltrated Organic–Inorganic Positive‐Tone Hybrid Photoresist for Extreme UV Lithography

Abstract Continuing extreme downscaling of semiconductor devices, essential for high performance and energy efficiency of future microelectronics, hinges on extreme ultraviolet lithography (EUVL) and addressing associated challenges. One of such challenges is a need for improved EUV photoresists fea...

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Main Authors: Ashwanth Subramanian, Nikhil Tiwale, Won‐Il Lee, Kim Kisslinger, Ming Lu, Aaron Stein, Jiyoung Kim, Chang‐Yong Nam
Format: Article
Language:English
Published: Wiley-VCH 2023-10-01
Series:Advanced Materials Interfaces
Subjects:
Online Access:https://doi.org/10.1002/admi.202300420
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author Ashwanth Subramanian
Nikhil Tiwale
Won‐Il Lee
Kim Kisslinger
Ming Lu
Aaron Stein
Jiyoung Kim
Chang‐Yong Nam
author_facet Ashwanth Subramanian
Nikhil Tiwale
Won‐Il Lee
Kim Kisslinger
Ming Lu
Aaron Stein
Jiyoung Kim
Chang‐Yong Nam
author_sort Ashwanth Subramanian
collection DOAJ
description Abstract Continuing extreme downscaling of semiconductor devices, essential for high performance and energy efficiency of future microelectronics, hinges on extreme ultraviolet lithography (EUVL) and addressing associated challenges. One of such challenges is a need for improved EUV photoresists featuring simultaneously high sensitivity, resolution, and etch selectivity. Here, a new, positive‐tone, organic–inorganic hybrid EUV photoresist is demonstrated that delivers a high‐resolution EUVL and electron‐beam lithography (EBL) patterning capability combined with high sensitivity and etch resistance. The new resist, poly(methyl methacrylate) infiltrated with indium oxide (PMMA‐InOx), is synthesized via vapor‐phase infiltration (VPI), a material hybridization technique derived from atomic layer deposition. The weak binding of the gaseous indium precursor, trimethylindium, to the carbonyl group in PMMA allows the synthesis of hybrids with inorganic content distributed uniformly in the resist, enabling high EUVL and EBL sensitivities (18 mJ cm−2 and 300 µC cm−2, respectively) and high‐resolution positive‐tone EUVL patterning (e.g., 40 nm half‐pitch line‐space and 50 nm diameter contact hole patterns) with high Si etch selectivity (>30–40). The low exposure doses required to pattern the PMMA‐InOx hybrid resist, high etch resistance, and processing strategies, which are developed, can pave the way for using infiltration‐synthesized hybrid thin films as reliable positive‐tone EUV photoresists for future semiconductor patterning.
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spelling doaj.art-0915a9a7cf9a493babfca82640cbb06a2023-10-05T01:07:57ZengWiley-VCHAdvanced Materials Interfaces2196-73502023-10-011028n/an/a10.1002/admi.202300420Vapor‐Phase Infiltrated Organic–Inorganic Positive‐Tone Hybrid Photoresist for Extreme UV LithographyAshwanth Subramanian0Nikhil Tiwale1Won‐Il Lee2Kim Kisslinger3Ming Lu4Aaron Stein5Jiyoung Kim6Chang‐Yong Nam7Department of Materials Science and Chemical Engineering Stony Brook University Stony Brook NY 11794 USACenter for Functional Nanomaterials Brookhaven National Laboratory Upton NY 11973 USADepartment of Materials Science and Chemical Engineering Stony Brook University Stony Brook NY 11794 USACenter for Functional Nanomaterials Brookhaven National Laboratory Upton NY 11973 USACenter for Functional Nanomaterials Brookhaven National Laboratory Upton NY 11973 USACenter for Functional Nanomaterials Brookhaven National Laboratory Upton NY 11973 USADepartment of Materials Science and Engineering University of Texas at Dallas Richardson TX 75080 USADepartment of Materials Science and Chemical Engineering Stony Brook University Stony Brook NY 11794 USAAbstract Continuing extreme downscaling of semiconductor devices, essential for high performance and energy efficiency of future microelectronics, hinges on extreme ultraviolet lithography (EUVL) and addressing associated challenges. One of such challenges is a need for improved EUV photoresists featuring simultaneously high sensitivity, resolution, and etch selectivity. Here, a new, positive‐tone, organic–inorganic hybrid EUV photoresist is demonstrated that delivers a high‐resolution EUVL and electron‐beam lithography (EBL) patterning capability combined with high sensitivity and etch resistance. The new resist, poly(methyl methacrylate) infiltrated with indium oxide (PMMA‐InOx), is synthesized via vapor‐phase infiltration (VPI), a material hybridization technique derived from atomic layer deposition. The weak binding of the gaseous indium precursor, trimethylindium, to the carbonyl group in PMMA allows the synthesis of hybrids with inorganic content distributed uniformly in the resist, enabling high EUVL and EBL sensitivities (18 mJ cm−2 and 300 µC cm−2, respectively) and high‐resolution positive‐tone EUVL patterning (e.g., 40 nm half‐pitch line‐space and 50 nm diameter contact hole patterns) with high Si etch selectivity (>30–40). The low exposure doses required to pattern the PMMA‐InOx hybrid resist, high etch resistance, and processing strategies, which are developed, can pave the way for using infiltration‐synthesized hybrid thin films as reliable positive‐tone EUV photoresists for future semiconductor patterning.https://doi.org/10.1002/admi.202300420electron beam lithographyextreme ultraviolet lithographyorganic–inorganic hybridphotoresistvapor‐phase infiltration
spellingShingle Ashwanth Subramanian
Nikhil Tiwale
Won‐Il Lee
Kim Kisslinger
Ming Lu
Aaron Stein
Jiyoung Kim
Chang‐Yong Nam
Vapor‐Phase Infiltrated Organic–Inorganic Positive‐Tone Hybrid Photoresist for Extreme UV Lithography
Advanced Materials Interfaces
electron beam lithography
extreme ultraviolet lithography
organic–inorganic hybrid
photoresist
vapor‐phase infiltration
title Vapor‐Phase Infiltrated Organic–Inorganic Positive‐Tone Hybrid Photoresist for Extreme UV Lithography
title_full Vapor‐Phase Infiltrated Organic–Inorganic Positive‐Tone Hybrid Photoresist for Extreme UV Lithography
title_fullStr Vapor‐Phase Infiltrated Organic–Inorganic Positive‐Tone Hybrid Photoresist for Extreme UV Lithography
title_full_unstemmed Vapor‐Phase Infiltrated Organic–Inorganic Positive‐Tone Hybrid Photoresist for Extreme UV Lithography
title_short Vapor‐Phase Infiltrated Organic–Inorganic Positive‐Tone Hybrid Photoresist for Extreme UV Lithography
title_sort vapor phase infiltrated organic inorganic positive tone hybrid photoresist for extreme uv lithography
topic electron beam lithography
extreme ultraviolet lithography
organic–inorganic hybrid
photoresist
vapor‐phase infiltration
url https://doi.org/10.1002/admi.202300420
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