Electroless-deposition of epitaxial (111)-oriented silver on nanotwinned copper microbumps for metal direct bonding

A large lattice mismatch between Ag and Cu commonly results in incoherently polycrystalline deposited features. It is very challenging to epitaxially deposit an Ag film on Cu. In this study, an epitaxial Ag film was electroless-deposited on nanotwinned Cu (NT-Cu) microbumps. Although the Ag/Cu large...

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Main Authors: Hsiang-Hou Tseng, Man-Chi Lan, Wei-You Hsu, Jia-Juen Ong, Dinh-Phuc Tran, Chih Chen
Format: Article
Language:English
Published: Elsevier 2023-11-01
Series:Journal of Materials Research and Technology
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2238785423030144
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author Hsiang-Hou Tseng
Man-Chi Lan
Wei-You Hsu
Jia-Juen Ong
Dinh-Phuc Tran
Chih Chen
author_facet Hsiang-Hou Tseng
Man-Chi Lan
Wei-You Hsu
Jia-Juen Ong
Dinh-Phuc Tran
Chih Chen
author_sort Hsiang-Hou Tseng
collection DOAJ
description A large lattice mismatch between Ag and Cu commonly results in incoherently polycrystalline deposited features. It is very challenging to epitaxially deposit an Ag film on Cu. In this study, an epitaxial Ag film was electroless-deposited on nanotwinned Cu (NT-Cu) microbumps. Although the Ag/Cu large lattice mismatch, the Ag films replicated the NT-Cu structure and epitaxially grew on the NT-Cu microbumps. Fast Fourier transform (FFT) in high resolution transmission microscopy (HRTEM) was employed to confirm the epitaxial growth. Such Ag films also played a vital role in inhibiting oxidation during the bonding processes of the microbumps. Possessing (111)-preferred orientation and high surface diffusivities, the epitaxial Ag films were thus beneficial for the metal direct bonding at a low temperature below 100 °C in air. HRTEM FFT analysis indicated excellent bonding interfaces with (111) Ag on (111) Cu. Interdiffusion of Cu and Ag atoms may occur during the bonding process to form Cu–Ag alloys to strengthen the bonding interface.
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spelling doaj.art-09af45e55da540f4aa594bb19ad9e96e2024-02-21T05:28:38ZengElsevierJournal of Materials Research and Technology2238-78542023-11-012779577963Electroless-deposition of epitaxial (111)-oriented silver on nanotwinned copper microbumps for metal direct bondingHsiang-Hou Tseng0Man-Chi Lan1Wei-You Hsu2Jia-Juen Ong3Dinh-Phuc Tran4Chih Chen5Department of Materials Science and Engineering, National Yang Ming Chiao Tung University, Hsinchu, 30010, TaiwanDepartment of Materials Science and Engineering, National Yang Ming Chiao Tung University, Hsinchu, 30010, TaiwanDepartment of Materials Science and Engineering, National Yang Ming Chiao Tung University, Hsinchu, 30010, TaiwanDepartment of Materials Science and Engineering, National Yang Ming Chiao Tung University, Hsinchu, 30010, TaiwanDepartment of Materials Science and Engineering, National Yang Ming Chiao Tung University, Hsinchu, 30010, TaiwanCorresponding author.; Department of Materials Science and Engineering, National Yang Ming Chiao Tung University, Hsinchu, 30010, TaiwanA large lattice mismatch between Ag and Cu commonly results in incoherently polycrystalline deposited features. It is very challenging to epitaxially deposit an Ag film on Cu. In this study, an epitaxial Ag film was electroless-deposited on nanotwinned Cu (NT-Cu) microbumps. Although the Ag/Cu large lattice mismatch, the Ag films replicated the NT-Cu structure and epitaxially grew on the NT-Cu microbumps. Fast Fourier transform (FFT) in high resolution transmission microscopy (HRTEM) was employed to confirm the epitaxial growth. Such Ag films also played a vital role in inhibiting oxidation during the bonding processes of the microbumps. Possessing (111)-preferred orientation and high surface diffusivities, the epitaxial Ag films were thus beneficial for the metal direct bonding at a low temperature below 100 °C in air. HRTEM FFT analysis indicated excellent bonding interfaces with (111) Ag on (111) Cu. Interdiffusion of Cu and Ag atoms may occur during the bonding process to form Cu–Ag alloys to strengthen the bonding interface.http://www.sciencedirect.com/science/article/pii/S2238785423030144Nanotwinned copperEpitaxial silver filmMetal direct bondingElectroless-depositionDiffusion bonding
spellingShingle Hsiang-Hou Tseng
Man-Chi Lan
Wei-You Hsu
Jia-Juen Ong
Dinh-Phuc Tran
Chih Chen
Electroless-deposition of epitaxial (111)-oriented silver on nanotwinned copper microbumps for metal direct bonding
Journal of Materials Research and Technology
Nanotwinned copper
Epitaxial silver film
Metal direct bonding
Electroless-deposition
Diffusion bonding
title Electroless-deposition of epitaxial (111)-oriented silver on nanotwinned copper microbumps for metal direct bonding
title_full Electroless-deposition of epitaxial (111)-oriented silver on nanotwinned copper microbumps for metal direct bonding
title_fullStr Electroless-deposition of epitaxial (111)-oriented silver on nanotwinned copper microbumps for metal direct bonding
title_full_unstemmed Electroless-deposition of epitaxial (111)-oriented silver on nanotwinned copper microbumps for metal direct bonding
title_short Electroless-deposition of epitaxial (111)-oriented silver on nanotwinned copper microbumps for metal direct bonding
title_sort electroless deposition of epitaxial 111 oriented silver on nanotwinned copper microbumps for metal direct bonding
topic Nanotwinned copper
Epitaxial silver film
Metal direct bonding
Electroless-deposition
Diffusion bonding
url http://www.sciencedirect.com/science/article/pii/S2238785423030144
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