Contact-Mediated Nucleation of Subcooled Droplets in Melt Emulsions: A Microfluidic Approach

The production of melt emulsions is mainly influenced by the crystallization step, as every single droplet needs to crystallize to obtain a stable product with a long shelf life. However, the crystallization of dispersed droplets requires high subcooling, resulting in a time, energy and cost intensi...

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Main Authors: Gina Kaysan, Alexander Rica, Gisela Guthausen, Matthias Kind
Format: Article
Language:English
Published: MDPI AG 2021-11-01
Series:Crystals
Subjects:
Online Access:https://www.mdpi.com/2073-4352/11/12/1471
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author Gina Kaysan
Alexander Rica
Gisela Guthausen
Matthias Kind
author_facet Gina Kaysan
Alexander Rica
Gisela Guthausen
Matthias Kind
author_sort Gina Kaysan
collection DOAJ
description The production of melt emulsions is mainly influenced by the crystallization step, as every single droplet needs to crystallize to obtain a stable product with a long shelf life. However, the crystallization of dispersed droplets requires high subcooling, resulting in a time, energy and cost intensive production processes. Contact-mediated nucleation (CMN) may be used to intensify the nucleation process, enabling crystallization at higher temperatures. It describes the successful inoculation of a subcooled liquid droplet by a crystalline particle. Surfactants are added to emulsions/suspensions for their stabilization against coalescence or aggregation. They cover the interface, lower the specific interfacial energy and form micelles in the continuous phase. It may be assumed that micelles and high concentrations of surfactant monomers in the continuous phase delay or even hinder CMN as the two reaction partners cannot get in touch. Experiments were carried out in a microfluidic chip, allowing for the controlled contact between a single subcooled liquid droplet and a single crystallized droplet. We were able to demonstrate the impact of the surfactant concentration on the CMN. Following an increase in the aqueous micelle concentrations, the time needed to inoculate the liquid droplet increased or CMN was prevented entirely.
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spelling doaj.art-0e5ef1ba5b5442ff9b98f2813644ab162023-11-23T07:48:12ZengMDPI AGCrystals2073-43522021-11-011112147110.3390/cryst11121471Contact-Mediated Nucleation of Subcooled Droplets in Melt Emulsions: A Microfluidic ApproachGina Kaysan0Alexander Rica1Gisela Guthausen2Matthias Kind3Institute for Thermal Process Engineering, Karlsruhe Institute of Technology, 76131 Karlsruhe, GermanyInstitute for Thermal Process Engineering, Karlsruhe Institute of Technology, 76131 Karlsruhe, GermanyInstitute for Mechanical Engineering and Mechanics, Karlsruhe Institute of Technology, 76131 Karlsruhe, GermanyInstitute for Thermal Process Engineering, Karlsruhe Institute of Technology, 76131 Karlsruhe, GermanyThe production of melt emulsions is mainly influenced by the crystallization step, as every single droplet needs to crystallize to obtain a stable product with a long shelf life. However, the crystallization of dispersed droplets requires high subcooling, resulting in a time, energy and cost intensive production processes. Contact-mediated nucleation (CMN) may be used to intensify the nucleation process, enabling crystallization at higher temperatures. It describes the successful inoculation of a subcooled liquid droplet by a crystalline particle. Surfactants are added to emulsions/suspensions for their stabilization against coalescence or aggregation. They cover the interface, lower the specific interfacial energy and form micelles in the continuous phase. It may be assumed that micelles and high concentrations of surfactant monomers in the continuous phase delay or even hinder CMN as the two reaction partners cannot get in touch. Experiments were carried out in a microfluidic chip, allowing for the controlled contact between a single subcooled liquid droplet and a single crystallized droplet. We were able to demonstrate the impact of the surfactant concentration on the CMN. Following an increase in the aqueous micelle concentrations, the time needed to inoculate the liquid droplet increased or CMN was prevented entirely.https://www.mdpi.com/2073-4352/11/12/1471crystallizationmicrofluidiccontact-mediated nucleationmelt emulsion
spellingShingle Gina Kaysan
Alexander Rica
Gisela Guthausen
Matthias Kind
Contact-Mediated Nucleation of Subcooled Droplets in Melt Emulsions: A Microfluidic Approach
Crystals
crystallization
microfluidic
contact-mediated nucleation
melt emulsion
title Contact-Mediated Nucleation of Subcooled Droplets in Melt Emulsions: A Microfluidic Approach
title_full Contact-Mediated Nucleation of Subcooled Droplets in Melt Emulsions: A Microfluidic Approach
title_fullStr Contact-Mediated Nucleation of Subcooled Droplets in Melt Emulsions: A Microfluidic Approach
title_full_unstemmed Contact-Mediated Nucleation of Subcooled Droplets in Melt Emulsions: A Microfluidic Approach
title_short Contact-Mediated Nucleation of Subcooled Droplets in Melt Emulsions: A Microfluidic Approach
title_sort contact mediated nucleation of subcooled droplets in melt emulsions a microfluidic approach
topic crystallization
microfluidic
contact-mediated nucleation
melt emulsion
url https://www.mdpi.com/2073-4352/11/12/1471
work_keys_str_mv AT ginakaysan contactmediatednucleationofsubcooleddropletsinmeltemulsionsamicrofluidicapproach
AT alexanderrica contactmediatednucleationofsubcooleddropletsinmeltemulsionsamicrofluidicapproach
AT giselaguthausen contactmediatednucleationofsubcooleddropletsinmeltemulsionsamicrofluidicapproach
AT matthiaskind contactmediatednucleationofsubcooleddropletsinmeltemulsionsamicrofluidicapproach