Degradation state analysis of the IGBT module based on apparent junction temperature

Abstract The multi-chip parallel insulated gate bipolar transistor (IGBT) is the core device in large-capacity power electronic equipment, but its operational reliability is of considerable concern to industry. The application of IGBT online degradation state analysis technology can be beneficial to...

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Main Authors: Guoqing Xu, Lingfeng Shao, Xiaoyan Xu, Shen Li
Format: Article
Language:English
Published: SpringerOpen 2023-10-01
Series:Protection and Control of Modern Power Systems
Subjects:
Online Access:https://doi.org/10.1186/s41601-023-00327-5
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author Guoqing Xu
Lingfeng Shao
Xiaoyan Xu
Shen Li
author_facet Guoqing Xu
Lingfeng Shao
Xiaoyan Xu
Shen Li
author_sort Guoqing Xu
collection DOAJ
description Abstract The multi-chip parallel insulated gate bipolar transistor (IGBT) is the core device in large-capacity power electronic equipment, but its operational reliability is of considerable concern to industry. The application of IGBT online degradation state analysis technology can be beneficial to the improvement of system reliability. The failure mechanism of IGBT devices is discussed in this paper, and a technique for analyzing the degradation state of IGBT based on apparent junction temperature is proposed. First, the distortion consistency of the voltage rise time in various failures is discussed, and the junction temperature dependence of the voltage rise time is then demonstrated. Subsequently, an apparent junction temperature model based on the voltage rise time is established (the fitting accuracy is as high as 94.3%). From the high-frequency model in the switching process of the device, an online extraction technology of key parameters (e.g., voltage rise time) is developed. Finally, an experimental platform for IGBT degradation state estimation is established, and the feasibility of IGBT degradation state estimation based on apparent junction temperature is proved, especially the degradation of bonding-wire and the gate-oxide-layer. The experimental results show that the proposed IGBT degradation state estimation technique based on apparent junction temperature is a reliable online estimation method with non-contact, high accuracy, and comprehensiveness.
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spelling doaj.art-19d7c8fcca94443884239ba67d68e9ea2023-10-29T12:27:17ZengSpringerOpenProtection and Control of Modern Power Systems2367-26172367-09832023-10-018111410.1186/s41601-023-00327-5Degradation state analysis of the IGBT module based on apparent junction temperatureGuoqing Xu0Lingfeng Shao1Xiaoyan Xu2Shen Li3School of Mechatronic Engineering and Automation, Shanghai UniversitySchool of Mechatronic Engineering and Automation, Shanghai UniversitySchool of Mechatronic Engineering and Automation, Shanghai UniversitySchool of Mechatronic Engineering and Automation, Shanghai UniversityAbstract The multi-chip parallel insulated gate bipolar transistor (IGBT) is the core device in large-capacity power electronic equipment, but its operational reliability is of considerable concern to industry. The application of IGBT online degradation state analysis technology can be beneficial to the improvement of system reliability. The failure mechanism of IGBT devices is discussed in this paper, and a technique for analyzing the degradation state of IGBT based on apparent junction temperature is proposed. First, the distortion consistency of the voltage rise time in various failures is discussed, and the junction temperature dependence of the voltage rise time is then demonstrated. Subsequently, an apparent junction temperature model based on the voltage rise time is established (the fitting accuracy is as high as 94.3%). From the high-frequency model in the switching process of the device, an online extraction technology of key parameters (e.g., voltage rise time) is developed. Finally, an experimental platform for IGBT degradation state estimation is established, and the feasibility of IGBT degradation state estimation based on apparent junction temperature is proved, especially the degradation of bonding-wire and the gate-oxide-layer. The experimental results show that the proposed IGBT degradation state estimation technique based on apparent junction temperature is a reliable online estimation method with non-contact, high accuracy, and comprehensiveness.https://doi.org/10.1186/s41601-023-00327-5Degradation state analysisApparent junction temperatureVoltage rise timeHigh-frequency model
spellingShingle Guoqing Xu
Lingfeng Shao
Xiaoyan Xu
Shen Li
Degradation state analysis of the IGBT module based on apparent junction temperature
Protection and Control of Modern Power Systems
Degradation state analysis
Apparent junction temperature
Voltage rise time
High-frequency model
title Degradation state analysis of the IGBT module based on apparent junction temperature
title_full Degradation state analysis of the IGBT module based on apparent junction temperature
title_fullStr Degradation state analysis of the IGBT module based on apparent junction temperature
title_full_unstemmed Degradation state analysis of the IGBT module based on apparent junction temperature
title_short Degradation state analysis of the IGBT module based on apparent junction temperature
title_sort degradation state analysis of the igbt module based on apparent junction temperature
topic Degradation state analysis
Apparent junction temperature
Voltage rise time
High-frequency model
url https://doi.org/10.1186/s41601-023-00327-5
work_keys_str_mv AT guoqingxu degradationstateanalysisoftheigbtmodulebasedonapparentjunctiontemperature
AT lingfengshao degradationstateanalysisoftheigbtmodulebasedonapparentjunctiontemperature
AT xiaoyanxu degradationstateanalysisoftheigbtmodulebasedonapparentjunctiontemperature
AT shenli degradationstateanalysisoftheigbtmodulebasedonapparentjunctiontemperature