Systematic Design of a 3-DOF Dual-Segment Continuum Robot for In Situ Maintenance in Nuclear Power Plants

In situ maintenance works for nuclear power plants are highly beneficial as they can significantly reduce the current maintenance cycle and cost. However, removing absorber balls in a constrained environment through an inspection port is fairly challenging. In this article, a 3-DOF dual-segment cont...

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Main Authors: Guoxin Li, Jingjun Yu, Dailin Dong, Jie Pan, Haoran Wu, Shengge Cao, Xu Pei, Xindong Huang, Jianqing Yi
Format: Article
Language:English
Published: MDPI AG 2022-07-01
Series:Machines
Subjects:
Online Access:https://www.mdpi.com/2075-1702/10/7/596
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author Guoxin Li
Jingjun Yu
Dailin Dong
Jie Pan
Haoran Wu
Shengge Cao
Xu Pei
Xindong Huang
Jianqing Yi
author_facet Guoxin Li
Jingjun Yu
Dailin Dong
Jie Pan
Haoran Wu
Shengge Cao
Xu Pei
Xindong Huang
Jianqing Yi
author_sort Guoxin Li
collection DOAJ
description In situ maintenance works for nuclear power plants are highly beneficial as they can significantly reduce the current maintenance cycle and cost. However, removing absorber balls in a constrained environment through an inspection port is fairly challenging. In this article, a 3-DOF dual-segment continuum robot system is proposed which is equipped with an end-effector to remove absorber balls by pneumatic conveying. Then, according to the symmetrical layout of actuation ropes, the kinematics of the single-segment continuum robot are extended, and the kinematics equation which is universal to the continuum robot with the dual segment is summarized. In addition, some special kinematics solutions can be obtained according to opposite-bending and feeding characteristics. Finally, the functions of the device are verified by tests. The results show that the continuum robot can smoothly pass through the divider plug and reach any position at the bottom of a ball-storage tank where absorber balls are located with only two segments. In a gas environment, the efficiency of absorber ball removal can reach 58.96 kg/h with a lift of 7.5 m and 48.54 kg/h with a lift of 10 m. This result undoubtedly paves the way for the in-service maintenance of nuclear power plants.
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spelling doaj.art-22dbeaa13bc7444182c19346bc776cae2023-12-03T11:51:22ZengMDPI AGMachines2075-17022022-07-0110759610.3390/machines10070596Systematic Design of a 3-DOF Dual-Segment Continuum Robot for In Situ Maintenance in Nuclear Power PlantsGuoxin Li0Jingjun Yu1Dailin Dong2Jie Pan3Haoran Wu4Shengge Cao5Xu Pei6Xindong Huang7Jianqing Yi8School of Mechanical Engineering and Automation, Beihang University, Beijing 100191, ChinaSchool of Mechanical Engineering and Automation, Beihang University, Beijing 100191, ChinaNuclear Power Institute of China, Chengdu 610041, ChinaSchool of Mechanical Engineering and Automation, Beihang University, Beijing 100191, ChinaSchool of Mechanical Engineering and Automation, Beihang University, Beijing 100191, ChinaSchool of Mechanical Engineering and Automation, Beihang University, Beijing 100191, ChinaSchool of Mechanical Engineering and Automation, Beihang University, Beijing 100191, ChinaNuclear Power Institute of China, Chengdu 610041, ChinaNuclear Power Institute of China, Chengdu 610041, ChinaIn situ maintenance works for nuclear power plants are highly beneficial as they can significantly reduce the current maintenance cycle and cost. However, removing absorber balls in a constrained environment through an inspection port is fairly challenging. In this article, a 3-DOF dual-segment continuum robot system is proposed which is equipped with an end-effector to remove absorber balls by pneumatic conveying. Then, according to the symmetrical layout of actuation ropes, the kinematics of the single-segment continuum robot are extended, and the kinematics equation which is universal to the continuum robot with the dual segment is summarized. In addition, some special kinematics solutions can be obtained according to opposite-bending and feeding characteristics. Finally, the functions of the device are verified by tests. The results show that the continuum robot can smoothly pass through the divider plug and reach any position at the bottom of a ball-storage tank where absorber balls are located with only two segments. In a gas environment, the efficiency of absorber ball removal can reach 58.96 kg/h with a lift of 7.5 m and 48.54 kg/h with a lift of 10 m. This result undoubtedly paves the way for the in-service maintenance of nuclear power plants.https://www.mdpi.com/2075-1702/10/7/596continuum robotin situ maintenanceremote operationpneumatic conveyingabsorber ball shutdown systemnuclear industry
spellingShingle Guoxin Li
Jingjun Yu
Dailin Dong
Jie Pan
Haoran Wu
Shengge Cao
Xu Pei
Xindong Huang
Jianqing Yi
Systematic Design of a 3-DOF Dual-Segment Continuum Robot for In Situ Maintenance in Nuclear Power Plants
Machines
continuum robot
in situ maintenance
remote operation
pneumatic conveying
absorber ball shutdown system
nuclear industry
title Systematic Design of a 3-DOF Dual-Segment Continuum Robot for In Situ Maintenance in Nuclear Power Plants
title_full Systematic Design of a 3-DOF Dual-Segment Continuum Robot for In Situ Maintenance in Nuclear Power Plants
title_fullStr Systematic Design of a 3-DOF Dual-Segment Continuum Robot for In Situ Maintenance in Nuclear Power Plants
title_full_unstemmed Systematic Design of a 3-DOF Dual-Segment Continuum Robot for In Situ Maintenance in Nuclear Power Plants
title_short Systematic Design of a 3-DOF Dual-Segment Continuum Robot for In Situ Maintenance in Nuclear Power Plants
title_sort systematic design of a 3 dof dual segment continuum robot for in situ maintenance in nuclear power plants
topic continuum robot
in situ maintenance
remote operation
pneumatic conveying
absorber ball shutdown system
nuclear industry
url https://www.mdpi.com/2075-1702/10/7/596
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