Through-Silicon via Device Non-Destructive Defect Evaluation Using Ultra-High-Resolution Acoustic Microscopy System

In this study, an ultra-high-resolution acoustic microscopy system capable of non-destructively evaluating defects that may occur in thin film structures was fabricated. It is an integrated system of the control module, activation module, and data acquisition system, in which an integrated control s...

Full description

Bibliographic Details
Main Authors: Tae Hyeong Kim, Dongchan Kang, Jeong Nyeon Kim, Ik Keun Park
Format: Article
Language:English
Published: MDPI AG 2023-01-01
Series:Materials
Subjects:
Online Access:https://www.mdpi.com/1996-1944/16/2/860
_version_ 1797439051944427520
author Tae Hyeong Kim
Dongchan Kang
Jeong Nyeon Kim
Ik Keun Park
author_facet Tae Hyeong Kim
Dongchan Kang
Jeong Nyeon Kim
Ik Keun Park
author_sort Tae Hyeong Kim
collection DOAJ
description In this study, an ultra-high-resolution acoustic microscopy system capable of non-destructively evaluating defects that may occur in thin film structures was fabricated. It is an integrated system of the control module, activation module, and data acquisition system, in which an integrated control software for controlling each module was developed. The control module includes the mechanical, control, and ultrasonic parts. The activation module was composed of the pulser/receiver, and the data acquisition system included an A/D board. In addition, the integrated control software performs system operation and material measurement and includes an analysis program to analyze the obtained A-Scan signals in various ways. A through-silicon via (TSV) device, which is a semiconductor structure, was prepared to verify the performance of the developed system. The TSV device was analyzed using an ultra-high-resolution acoustic microscope. When the C-Scan images were analyzed, void defects with a size of 20 μm were detected at a depth of approximately 32.5 μm. A similar result could be confirmed when the cross section was measured using focused ion beam (FIB) microscopy.
first_indexed 2024-03-09T11:47:15Z
format Article
id doaj.art-2b5a3e47eca746ec9f1ef9b3fcce1aba
institution Directory Open Access Journal
issn 1996-1944
language English
last_indexed 2024-03-09T11:47:15Z
publishDate 2023-01-01
publisher MDPI AG
record_format Article
series Materials
spelling doaj.art-2b5a3e47eca746ec9f1ef9b3fcce1aba2023-11-30T23:19:14ZengMDPI AGMaterials1996-19442023-01-0116286010.3390/ma16020860Through-Silicon via Device Non-Destructive Defect Evaluation Using Ultra-High-Resolution Acoustic Microscopy SystemTae Hyeong Kim0Dongchan Kang1Jeong Nyeon Kim2Ik Keun Park3Graduate School of Energy and Environment, Seoul National University of Science and Technology, 232 Gongneung-ro, Nowon-gu, Seoul 01811, Republic of KoreaSeoulTech NDT Research Center (SNDT), Seoul National University of Science and Technology, 232 Gongneung-ro, Nowon-gu, Seoul 01811, Republic of KoreaEdward L. Ginzton Laboratory, Stanford University, Stanford, CA 94305, USADepartment of Mechanical and Automotive Engineering, Seoul National University of Science and Technology, 232 Gongneung-ro, Nowon-gu, Seoul 01811, Republic of KoreaIn this study, an ultra-high-resolution acoustic microscopy system capable of non-destructively evaluating defects that may occur in thin film structures was fabricated. It is an integrated system of the control module, activation module, and data acquisition system, in which an integrated control software for controlling each module was developed. The control module includes the mechanical, control, and ultrasonic parts. The activation module was composed of the pulser/receiver, and the data acquisition system included an A/D board. In addition, the integrated control software performs system operation and material measurement and includes an analysis program to analyze the obtained A-Scan signals in various ways. A through-silicon via (TSV) device, which is a semiconductor structure, was prepared to verify the performance of the developed system. The TSV device was analyzed using an ultra-high-resolution acoustic microscope. When the C-Scan images were analyzed, void defects with a size of 20 μm were detected at a depth of approximately 32.5 μm. A similar result could be confirmed when the cross section was measured using focused ion beam (FIB) microscopy.https://www.mdpi.com/1996-1944/16/2/860TSV deviceacoustic microscopy systemsemiconductorinternal defect
spellingShingle Tae Hyeong Kim
Dongchan Kang
Jeong Nyeon Kim
Ik Keun Park
Through-Silicon via Device Non-Destructive Defect Evaluation Using Ultra-High-Resolution Acoustic Microscopy System
Materials
TSV device
acoustic microscopy system
semiconductor
internal defect
title Through-Silicon via Device Non-Destructive Defect Evaluation Using Ultra-High-Resolution Acoustic Microscopy System
title_full Through-Silicon via Device Non-Destructive Defect Evaluation Using Ultra-High-Resolution Acoustic Microscopy System
title_fullStr Through-Silicon via Device Non-Destructive Defect Evaluation Using Ultra-High-Resolution Acoustic Microscopy System
title_full_unstemmed Through-Silicon via Device Non-Destructive Defect Evaluation Using Ultra-High-Resolution Acoustic Microscopy System
title_short Through-Silicon via Device Non-Destructive Defect Evaluation Using Ultra-High-Resolution Acoustic Microscopy System
title_sort through silicon via device non destructive defect evaluation using ultra high resolution acoustic microscopy system
topic TSV device
acoustic microscopy system
semiconductor
internal defect
url https://www.mdpi.com/1996-1944/16/2/860
work_keys_str_mv AT taehyeongkim throughsiliconviadevicenondestructivedefectevaluationusingultrahighresolutionacousticmicroscopysystem
AT dongchankang throughsiliconviadevicenondestructivedefectevaluationusingultrahighresolutionacousticmicroscopysystem
AT jeongnyeonkim throughsiliconviadevicenondestructivedefectevaluationusingultrahighresolutionacousticmicroscopysystem
AT ikkeunpark throughsiliconviadevicenondestructivedefectevaluationusingultrahighresolutionacousticmicroscopysystem