Evaluation of the Formulation Parameter-Dependent Redispersibility of API Nanoparticles from Fluid Bed Granules
The production of nanosuspensions of poorly soluble active pharmaceutical ingredients (API) is a popular technique to counteract challenges regarding bioavailability of such active substances. A subsequent drying of the nanosuspensions is advantageous to improve the long-term stability and the furth...
Main Authors: | , , , , , , , , |
---|---|
Format: | Article |
Language: | English |
Published: |
MDPI AG
2022-08-01
|
Series: | Pharmaceutics |
Subjects: | |
Online Access: | https://www.mdpi.com/1999-4923/14/8/1688 |
_version_ | 1797408356166533120 |
---|---|
author | Martin Wewers Jan Henrik Finke Stefan Czyz Bernard Van Eerdenbrugh Edgar John Guido Büch Michael Juhnke Heike Bunjes Arno Kwade |
author_facet | Martin Wewers Jan Henrik Finke Stefan Czyz Bernard Van Eerdenbrugh Edgar John Guido Büch Michael Juhnke Heike Bunjes Arno Kwade |
author_sort | Martin Wewers |
collection | DOAJ |
description | The production of nanosuspensions of poorly soluble active pharmaceutical ingredients (API) is a popular technique to counteract challenges regarding bioavailability of such active substances. A subsequent drying of the nanosuspensions is advantageous to improve the long-term stability and the further processing into solid oral dosage forms. However, associated drying operations are critical, especially with regard to nanoparticle growth, loss in redispersibility and associated compromised bioavailability. This work extends a previous study regarding the applicability of an API (itraconazole) nanosuspension as a granulation liquid in a fluidized bed process with focus on the influence of applied formulation parameters on the structure of obtained nanoparticle-loaded granules and their nanoparticle redispersibility. Generally, a higher dissolution rate of the carrier material (glass beads, lactose, mannitol or sucrose) and a higher content of a matrix former/hydrophilic polymer (PVP/VA or HPMC) in the granulation liquid resulted in the formation of coarser and more porous granules with improved nanoparticle redispersibility. HPMC was found to have advantages as a polymer compared with PVP/VA. In general, a better redispersibility of the nanoparticles from the granules could be associated with better dispersion of the API nanoparticles at the surface of the granules as deduced from the thickness of nanoparticle-loaded layers around the granules. The layer thickness on granules was assessed by means of confocal Raman microscopy. Finally, the dispersion of the nanoparticles in the granule layers was exemplarily described by calculation of theoretical mean nanoparticle distances in the granule layers and was correlated with data obtained from redispersibility studies. |
first_indexed | 2024-03-09T03:57:17Z |
format | Article |
id | doaj.art-2d3a492f1af14df3bd298b5b9d7da241 |
institution | Directory Open Access Journal |
issn | 1999-4923 |
language | English |
last_indexed | 2024-03-09T03:57:17Z |
publishDate | 2022-08-01 |
publisher | MDPI AG |
record_format | Article |
series | Pharmaceutics |
spelling | doaj.art-2d3a492f1af14df3bd298b5b9d7da2412023-12-03T14:17:50ZengMDPI AGPharmaceutics1999-49232022-08-01148168810.3390/pharmaceutics14081688Evaluation of the Formulation Parameter-Dependent Redispersibility of API Nanoparticles from Fluid Bed GranulesMartin Wewers0Jan Henrik Finke1Stefan Czyz2Bernard Van Eerdenbrugh3Edgar John4Guido Büch5Michael Juhnke6Heike Bunjes7Arno Kwade8Institute for Particle Technology, Technische Universität Braunschweig, Volkmaroder Str. 5, 38104 Braunschweig, GermanyInstitute for Particle Technology, Technische Universität Braunschweig, Volkmaroder Str. 5, 38104 Braunschweig, GermanyCenter of Pharmaceutical Engineering (PVZ), Technische Universität Braunschweig, 38106 Braunschweig, GermanyNovartis Pharma AG, 4002 Basel, SwitzerlandNovartis Pharma AG, 4002 Basel, SwitzerlandNovartis Pharma AG, 4002 Basel, SwitzerlandNovartis Pharma AG, 4002 Basel, SwitzerlandCenter of Pharmaceutical Engineering (PVZ), Technische Universität Braunschweig, 38106 Braunschweig, GermanyInstitute for Particle Technology, Technische Universität Braunschweig, Volkmaroder Str. 5, 38104 Braunschweig, GermanyThe production of nanosuspensions of poorly soluble active pharmaceutical ingredients (API) is a popular technique to counteract challenges regarding bioavailability of such active substances. A subsequent drying of the nanosuspensions is advantageous to improve the long-term stability and the further processing into solid oral dosage forms. However, associated drying operations are critical, especially with regard to nanoparticle growth, loss in redispersibility and associated compromised bioavailability. This work extends a previous study regarding the applicability of an API (itraconazole) nanosuspension as a granulation liquid in a fluidized bed process with focus on the influence of applied formulation parameters on the structure of obtained nanoparticle-loaded granules and their nanoparticle redispersibility. Generally, a higher dissolution rate of the carrier material (glass beads, lactose, mannitol or sucrose) and a higher content of a matrix former/hydrophilic polymer (PVP/VA or HPMC) in the granulation liquid resulted in the formation of coarser and more porous granules with improved nanoparticle redispersibility. HPMC was found to have advantages as a polymer compared with PVP/VA. In general, a better redispersibility of the nanoparticles from the granules could be associated with better dispersion of the API nanoparticles at the surface of the granules as deduced from the thickness of nanoparticle-loaded layers around the granules. The layer thickness on granules was assessed by means of confocal Raman microscopy. Finally, the dispersion of the nanoparticles in the granule layers was exemplarily described by calculation of theoretical mean nanoparticle distances in the granule layers and was correlated with data obtained from redispersibility studies.https://www.mdpi.com/1999-4923/14/8/1688wet media millingnanosuspensionsfluidized bed granulationredispersibilityformulation parameters |
spellingShingle | Martin Wewers Jan Henrik Finke Stefan Czyz Bernard Van Eerdenbrugh Edgar John Guido Büch Michael Juhnke Heike Bunjes Arno Kwade Evaluation of the Formulation Parameter-Dependent Redispersibility of API Nanoparticles from Fluid Bed Granules Pharmaceutics wet media milling nanosuspensions fluidized bed granulation redispersibility formulation parameters |
title | Evaluation of the Formulation Parameter-Dependent Redispersibility of API Nanoparticles from Fluid Bed Granules |
title_full | Evaluation of the Formulation Parameter-Dependent Redispersibility of API Nanoparticles from Fluid Bed Granules |
title_fullStr | Evaluation of the Formulation Parameter-Dependent Redispersibility of API Nanoparticles from Fluid Bed Granules |
title_full_unstemmed | Evaluation of the Formulation Parameter-Dependent Redispersibility of API Nanoparticles from Fluid Bed Granules |
title_short | Evaluation of the Formulation Parameter-Dependent Redispersibility of API Nanoparticles from Fluid Bed Granules |
title_sort | evaluation of the formulation parameter dependent redispersibility of api nanoparticles from fluid bed granules |
topic | wet media milling nanosuspensions fluidized bed granulation redispersibility formulation parameters |
url | https://www.mdpi.com/1999-4923/14/8/1688 |
work_keys_str_mv | AT martinwewers evaluationoftheformulationparameterdependentredispersibilityofapinanoparticlesfromfluidbedgranules AT janhenrikfinke evaluationoftheformulationparameterdependentredispersibilityofapinanoparticlesfromfluidbedgranules AT stefanczyz evaluationoftheformulationparameterdependentredispersibilityofapinanoparticlesfromfluidbedgranules AT bernardvaneerdenbrugh evaluationoftheformulationparameterdependentredispersibilityofapinanoparticlesfromfluidbedgranules AT edgarjohn evaluationoftheformulationparameterdependentredispersibilityofapinanoparticlesfromfluidbedgranules AT guidobuch evaluationoftheformulationparameterdependentredispersibilityofapinanoparticlesfromfluidbedgranules AT michaeljuhnke evaluationoftheformulationparameterdependentredispersibilityofapinanoparticlesfromfluidbedgranules AT heikebunjes evaluationoftheformulationparameterdependentredispersibilityofapinanoparticlesfromfluidbedgranules AT arnokwade evaluationoftheformulationparameterdependentredispersibilityofapinanoparticlesfromfluidbedgranules |