Evaluation of the Formulation Parameter-Dependent Redispersibility of API Nanoparticles from Fluid Bed Granules

The production of nanosuspensions of poorly soluble active pharmaceutical ingredients (API) is a popular technique to counteract challenges regarding bioavailability of such active substances. A subsequent drying of the nanosuspensions is advantageous to improve the long-term stability and the furth...

Full description

Bibliographic Details
Main Authors: Martin Wewers, Jan Henrik Finke, Stefan Czyz, Bernard Van Eerdenbrugh, Edgar John, Guido Büch, Michael Juhnke, Heike Bunjes, Arno Kwade
Format: Article
Language:English
Published: MDPI AG 2022-08-01
Series:Pharmaceutics
Subjects:
Online Access:https://www.mdpi.com/1999-4923/14/8/1688
_version_ 1797408356166533120
author Martin Wewers
Jan Henrik Finke
Stefan Czyz
Bernard Van Eerdenbrugh
Edgar John
Guido Büch
Michael Juhnke
Heike Bunjes
Arno Kwade
author_facet Martin Wewers
Jan Henrik Finke
Stefan Czyz
Bernard Van Eerdenbrugh
Edgar John
Guido Büch
Michael Juhnke
Heike Bunjes
Arno Kwade
author_sort Martin Wewers
collection DOAJ
description The production of nanosuspensions of poorly soluble active pharmaceutical ingredients (API) is a popular technique to counteract challenges regarding bioavailability of such active substances. A subsequent drying of the nanosuspensions is advantageous to improve the long-term stability and the further processing into solid oral dosage forms. However, associated drying operations are critical, especially with regard to nanoparticle growth, loss in redispersibility and associated compromised bioavailability. This work extends a previous study regarding the applicability of an API (itraconazole) nanosuspension as a granulation liquid in a fluidized bed process with focus on the influence of applied formulation parameters on the structure of obtained nanoparticle-loaded granules and their nanoparticle redispersibility. Generally, a higher dissolution rate of the carrier material (glass beads, lactose, mannitol or sucrose) and a higher content of a matrix former/hydrophilic polymer (PVP/VA or HPMC) in the granulation liquid resulted in the formation of coarser and more porous granules with improved nanoparticle redispersibility. HPMC was found to have advantages as a polymer compared with PVP/VA. In general, a better redispersibility of the nanoparticles from the granules could be associated with better dispersion of the API nanoparticles at the surface of the granules as deduced from the thickness of nanoparticle-loaded layers around the granules. The layer thickness on granules was assessed by means of confocal Raman microscopy. Finally, the dispersion of the nanoparticles in the granule layers was exemplarily described by calculation of theoretical mean nanoparticle distances in the granule layers and was correlated with data obtained from redispersibility studies.
first_indexed 2024-03-09T03:57:17Z
format Article
id doaj.art-2d3a492f1af14df3bd298b5b9d7da241
institution Directory Open Access Journal
issn 1999-4923
language English
last_indexed 2024-03-09T03:57:17Z
publishDate 2022-08-01
publisher MDPI AG
record_format Article
series Pharmaceutics
spelling doaj.art-2d3a492f1af14df3bd298b5b9d7da2412023-12-03T14:17:50ZengMDPI AGPharmaceutics1999-49232022-08-01148168810.3390/pharmaceutics14081688Evaluation of the Formulation Parameter-Dependent Redispersibility of API Nanoparticles from Fluid Bed GranulesMartin Wewers0Jan Henrik Finke1Stefan Czyz2Bernard Van Eerdenbrugh3Edgar John4Guido Büch5Michael Juhnke6Heike Bunjes7Arno Kwade8Institute for Particle Technology, Technische Universität Braunschweig, Volkmaroder Str. 5, 38104 Braunschweig, GermanyInstitute for Particle Technology, Technische Universität Braunschweig, Volkmaroder Str. 5, 38104 Braunschweig, GermanyCenter of Pharmaceutical Engineering (PVZ), Technische Universität Braunschweig, 38106 Braunschweig, GermanyNovartis Pharma AG, 4002 Basel, SwitzerlandNovartis Pharma AG, 4002 Basel, SwitzerlandNovartis Pharma AG, 4002 Basel, SwitzerlandNovartis Pharma AG, 4002 Basel, SwitzerlandCenter of Pharmaceutical Engineering (PVZ), Technische Universität Braunschweig, 38106 Braunschweig, GermanyInstitute for Particle Technology, Technische Universität Braunschweig, Volkmaroder Str. 5, 38104 Braunschweig, GermanyThe production of nanosuspensions of poorly soluble active pharmaceutical ingredients (API) is a popular technique to counteract challenges regarding bioavailability of such active substances. A subsequent drying of the nanosuspensions is advantageous to improve the long-term stability and the further processing into solid oral dosage forms. However, associated drying operations are critical, especially with regard to nanoparticle growth, loss in redispersibility and associated compromised bioavailability. This work extends a previous study regarding the applicability of an API (itraconazole) nanosuspension as a granulation liquid in a fluidized bed process with focus on the influence of applied formulation parameters on the structure of obtained nanoparticle-loaded granules and their nanoparticle redispersibility. Generally, a higher dissolution rate of the carrier material (glass beads, lactose, mannitol or sucrose) and a higher content of a matrix former/hydrophilic polymer (PVP/VA or HPMC) in the granulation liquid resulted in the formation of coarser and more porous granules with improved nanoparticle redispersibility. HPMC was found to have advantages as a polymer compared with PVP/VA. In general, a better redispersibility of the nanoparticles from the granules could be associated with better dispersion of the API nanoparticles at the surface of the granules as deduced from the thickness of nanoparticle-loaded layers around the granules. The layer thickness on granules was assessed by means of confocal Raman microscopy. Finally, the dispersion of the nanoparticles in the granule layers was exemplarily described by calculation of theoretical mean nanoparticle distances in the granule layers and was correlated with data obtained from redispersibility studies.https://www.mdpi.com/1999-4923/14/8/1688wet media millingnanosuspensionsfluidized bed granulationredispersibilityformulation parameters
spellingShingle Martin Wewers
Jan Henrik Finke
Stefan Czyz
Bernard Van Eerdenbrugh
Edgar John
Guido Büch
Michael Juhnke
Heike Bunjes
Arno Kwade
Evaluation of the Formulation Parameter-Dependent Redispersibility of API Nanoparticles from Fluid Bed Granules
Pharmaceutics
wet media milling
nanosuspensions
fluidized bed granulation
redispersibility
formulation parameters
title Evaluation of the Formulation Parameter-Dependent Redispersibility of API Nanoparticles from Fluid Bed Granules
title_full Evaluation of the Formulation Parameter-Dependent Redispersibility of API Nanoparticles from Fluid Bed Granules
title_fullStr Evaluation of the Formulation Parameter-Dependent Redispersibility of API Nanoparticles from Fluid Bed Granules
title_full_unstemmed Evaluation of the Formulation Parameter-Dependent Redispersibility of API Nanoparticles from Fluid Bed Granules
title_short Evaluation of the Formulation Parameter-Dependent Redispersibility of API Nanoparticles from Fluid Bed Granules
title_sort evaluation of the formulation parameter dependent redispersibility of api nanoparticles from fluid bed granules
topic wet media milling
nanosuspensions
fluidized bed granulation
redispersibility
formulation parameters
url https://www.mdpi.com/1999-4923/14/8/1688
work_keys_str_mv AT martinwewers evaluationoftheformulationparameterdependentredispersibilityofapinanoparticlesfromfluidbedgranules
AT janhenrikfinke evaluationoftheformulationparameterdependentredispersibilityofapinanoparticlesfromfluidbedgranules
AT stefanczyz evaluationoftheformulationparameterdependentredispersibilityofapinanoparticlesfromfluidbedgranules
AT bernardvaneerdenbrugh evaluationoftheformulationparameterdependentredispersibilityofapinanoparticlesfromfluidbedgranules
AT edgarjohn evaluationoftheformulationparameterdependentredispersibilityofapinanoparticlesfromfluidbedgranules
AT guidobuch evaluationoftheformulationparameterdependentredispersibilityofapinanoparticlesfromfluidbedgranules
AT michaeljuhnke evaluationoftheformulationparameterdependentredispersibilityofapinanoparticlesfromfluidbedgranules
AT heikebunjes evaluationoftheformulationparameterdependentredispersibilityofapinanoparticlesfromfluidbedgranules
AT arnokwade evaluationoftheformulationparameterdependentredispersibilityofapinanoparticlesfromfluidbedgranules