Development of MEMS Airflow Volumetric Flow Sensing System with Single Piezoelectric Micromachined Ultrasonic Transducer (PMUT) Array

Compared to conventional ultrasonic flowmeters using multiple transducers, this paper reports, for the first time, an airflow volumetric flowmeter using a signal PMUT array to measure the flow rate in a rectangular pipe. The PMUT around 200 kHz is selected to fit the system requirements. All PMUT el...

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Main Authors: Xueying Xiu, Haolin Yang, Meilin Ji, Haochen Lv, Songsong Zhang
Format: Article
Language:English
Published: MDPI AG 2022-11-01
Series:Micromachines
Subjects:
Online Access:https://www.mdpi.com/2072-666X/13/11/1979
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author Xueying Xiu
Haolin Yang
Meilin Ji
Haochen Lv
Songsong Zhang
author_facet Xueying Xiu
Haolin Yang
Meilin Ji
Haochen Lv
Songsong Zhang
author_sort Xueying Xiu
collection DOAJ
description Compared to conventional ultrasonic flowmeters using multiple transducers, this paper reports, for the first time, an airflow volumetric flowmeter using a signal PMUT array to measure the flow rate in a rectangular pipe. The PMUT around 200 kHz is selected to fit the system requirements. All PMUT elements on this single array are then electrically grouped into transmitter and receiver. In order to minimize the crosstalk signal between transmitter and receiver, a phase shift signal is applied at the transmitter to reduce the amplitude of the crosstalk signal by 87.8%, hence, the resultant high sensing resolution. Based on the analog signal extracted from the single PMUT array, a complete flow sensing system is built by using the cross-correlation method and cosine interpolation, whereby the change in flow rate is reflected by the time of flight difference (dTof) recorded at the receiver. Meanwhile, the acoustic path self-calibration is realized by using multiple echoes. Compared with the previously reported MEMS flowmeters with dual or multiple PMUT devices, this paper proposes a single PMUT array flow sensing system, which is able to measure the flow rate changes up to 4 m<sup>3</sup>/h. With the implementation of a single device, the problem of ultrasound device/reflector misalignment during system setup is completely eradicated.
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spelling doaj.art-34d4a39b1df04e05aa4f19228c763c092023-11-24T09:15:49ZengMDPI AGMicromachines2072-666X2022-11-011311197910.3390/mi13111979Development of MEMS Airflow Volumetric Flow Sensing System with Single Piezoelectric Micromachined Ultrasonic Transducer (PMUT) ArrayXueying Xiu0Haolin Yang1Meilin Ji2Haochen Lv3Songsong Zhang4School of Microelectronics, Shanghai University, Shanghai 201800, ChinaSchool of Microelectronics, Shanghai University, Shanghai 201800, ChinaSchool of Microelectronics, Shanghai University, Shanghai 201800, ChinaShanghai Industrial μTechnology Research Institute, Shanghai 201899, ChinaSchool of Microelectronics, Shanghai University, Shanghai 201800, ChinaCompared to conventional ultrasonic flowmeters using multiple transducers, this paper reports, for the first time, an airflow volumetric flowmeter using a signal PMUT array to measure the flow rate in a rectangular pipe. The PMUT around 200 kHz is selected to fit the system requirements. All PMUT elements on this single array are then electrically grouped into transmitter and receiver. In order to minimize the crosstalk signal between transmitter and receiver, a phase shift signal is applied at the transmitter to reduce the amplitude of the crosstalk signal by 87.8%, hence, the resultant high sensing resolution. Based on the analog signal extracted from the single PMUT array, a complete flow sensing system is built by using the cross-correlation method and cosine interpolation, whereby the change in flow rate is reflected by the time of flight difference (dTof) recorded at the receiver. Meanwhile, the acoustic path self-calibration is realized by using multiple echoes. Compared with the previously reported MEMS flowmeters with dual or multiple PMUT devices, this paper proposes a single PMUT array flow sensing system, which is able to measure the flow rate changes up to 4 m<sup>3</sup>/h. With the implementation of a single device, the problem of ultrasound device/reflector misalignment during system setup is completely eradicated.https://www.mdpi.com/2072-666X/13/11/1979PMUT arrayultrasonic flowmetercross-correlation
spellingShingle Xueying Xiu
Haolin Yang
Meilin Ji
Haochen Lv
Songsong Zhang
Development of MEMS Airflow Volumetric Flow Sensing System with Single Piezoelectric Micromachined Ultrasonic Transducer (PMUT) Array
Micromachines
PMUT array
ultrasonic flowmeter
cross-correlation
title Development of MEMS Airflow Volumetric Flow Sensing System with Single Piezoelectric Micromachined Ultrasonic Transducer (PMUT) Array
title_full Development of MEMS Airflow Volumetric Flow Sensing System with Single Piezoelectric Micromachined Ultrasonic Transducer (PMUT) Array
title_fullStr Development of MEMS Airflow Volumetric Flow Sensing System with Single Piezoelectric Micromachined Ultrasonic Transducer (PMUT) Array
title_full_unstemmed Development of MEMS Airflow Volumetric Flow Sensing System with Single Piezoelectric Micromachined Ultrasonic Transducer (PMUT) Array
title_short Development of MEMS Airflow Volumetric Flow Sensing System with Single Piezoelectric Micromachined Ultrasonic Transducer (PMUT) Array
title_sort development of mems airflow volumetric flow sensing system with single piezoelectric micromachined ultrasonic transducer pmut array
topic PMUT array
ultrasonic flowmeter
cross-correlation
url https://www.mdpi.com/2072-666X/13/11/1979
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