Movement Modeling and Control for Robotic Bonnet Polishing

Abstract With the increasing demand for high-precision optical components, bonnet polishing technology is increasingly being used in the polishing process of optical components owing to its high removal efficiency and high surface accuracy. However, it is expensive and difficult to implement dedicat...

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Main Authors: Xuepeng Huang, Zhenzhong Wang, Zewen Lin
Format: Article
Language:English
Published: SpringerOpen 2022-06-01
Series:Chinese Journal of Mechanical Engineering
Subjects:
Online Access:https://doi.org/10.1186/s10033-022-00751-y
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author Xuepeng Huang
Zhenzhong Wang
Zewen Lin
author_facet Xuepeng Huang
Zhenzhong Wang
Zewen Lin
author_sort Xuepeng Huang
collection DOAJ
description Abstract With the increasing demand for high-precision optical components, bonnet polishing technology is increasingly being used in the polishing process of optical components owing to its high removal efficiency and high surface accuracy. However, it is expensive and difficult to implement dedicated bonnet polishing machine tools, and their processing range is limited. This research combines bonnet polishing technology with industrial robot-assisted processing technology to propose a robotic bonnet polishing control model for large-diameter axisymmetric aspherical optical components. Using the transformation relations of the spatial coordinate system, the transformation relations of the workpiece coordinate system, local coordinate system of the polishing point, and tool coordinate system of the bonnet sphere center are established to obtain the bonnet precession polishing motion model. The polishing trajectory of large-diameter axisymmetric aspherical components and the variation in the linkage angle difference were simulated by adding an efficiency-optimal control strategy to the motion model. The robot motion was simulated in Robostudio to verify the correctness of the precession motion model and control algorithm. Lastly, the robotic bonnet polishing system was successfully applied to the polishing process of the optical components.
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spelling doaj.art-378077a5aa344bf199b8b4b853c502f02022-12-22T03:26:56ZengSpringerOpenChinese Journal of Mechanical Engineering1000-93452192-82582022-06-013511810.1186/s10033-022-00751-yMovement Modeling and Control for Robotic Bonnet PolishingXuepeng Huang0Zhenzhong Wang1Zewen Lin2Department of Mechanical and Electrical Engineering, Xiamen UniversityDepartment of Mechanical and Electrical Engineering, Xiamen UniversityDepartment of Mechanical and Electrical Engineering, Xiamen UniversityAbstract With the increasing demand for high-precision optical components, bonnet polishing technology is increasingly being used in the polishing process of optical components owing to its high removal efficiency and high surface accuracy. However, it is expensive and difficult to implement dedicated bonnet polishing machine tools, and their processing range is limited. This research combines bonnet polishing technology with industrial robot-assisted processing technology to propose a robotic bonnet polishing control model for large-diameter axisymmetric aspherical optical components. Using the transformation relations of the spatial coordinate system, the transformation relations of the workpiece coordinate system, local coordinate system of the polishing point, and tool coordinate system of the bonnet sphere center are established to obtain the bonnet precession polishing motion model. The polishing trajectory of large-diameter axisymmetric aspherical components and the variation in the linkage angle difference were simulated by adding an efficiency-optimal control strategy to the motion model. The robot motion was simulated in Robostudio to verify the correctness of the precession motion model and control algorithm. Lastly, the robotic bonnet polishing system was successfully applied to the polishing process of the optical components.https://doi.org/10.1186/s10033-022-00751-yIndustrial robotBonnet polishingPrecession movementControl algorithm
spellingShingle Xuepeng Huang
Zhenzhong Wang
Zewen Lin
Movement Modeling and Control for Robotic Bonnet Polishing
Chinese Journal of Mechanical Engineering
Industrial robot
Bonnet polishing
Precession movement
Control algorithm
title Movement Modeling and Control for Robotic Bonnet Polishing
title_full Movement Modeling and Control for Robotic Bonnet Polishing
title_fullStr Movement Modeling and Control for Robotic Bonnet Polishing
title_full_unstemmed Movement Modeling and Control for Robotic Bonnet Polishing
title_short Movement Modeling and Control for Robotic Bonnet Polishing
title_sort movement modeling and control for robotic bonnet polishing
topic Industrial robot
Bonnet polishing
Precession movement
Control algorithm
url https://doi.org/10.1186/s10033-022-00751-y
work_keys_str_mv AT xuepenghuang movementmodelingandcontrolforroboticbonnetpolishing
AT zhenzhongwang movementmodelingandcontrolforroboticbonnetpolishing
AT zewenlin movementmodelingandcontrolforroboticbonnetpolishing