Half-threaded holes markedly increase the fatigue life of locking plates without compromising screw stability

Aims: To determine whether half-threaded screw holes in a new titanium locking plate design can substantially decrease the notch effects of the threads and increase the plate fatigue life. Methods: Three types (I to III) of titanium locking plates were fabricated to simulate plates used in the femur...

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Main Authors: Ching-Kong Chao, You-Lin Chen, Jinn Lin
Format: Article
Language:English
Published: The British Editorial Society of Bone & Joint Surgery 2020-10-01
Series:Bone & Joint Research
Subjects:
Online Access:https://online.boneandjoint.org.uk/doi/epdf/10.1302/2046-3758.910.BJR-2019-0237.R2
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author Ching-Kong Chao
You-Lin Chen
Jinn Lin
author_facet Ching-Kong Chao
You-Lin Chen
Jinn Lin
author_sort Ching-Kong Chao
collection DOAJ
description Aims: To determine whether half-threaded screw holes in a new titanium locking plate design can substantially decrease the notch effects of the threads and increase the plate fatigue life. Methods: Three types (I to III) of titanium locking plates were fabricated to simulate plates used in the femur, tibia, and forearm. Two copies of each were fabricated using full- and half-threaded screw holes (called A and B, respectively). The mechanical strengths of the plates were evaluated according to the American Society for Testing and Materials (ASTM) F382-14, and the screw stability was assessed by measuring the screw removal torque and bending strength. Results: The B plates had fatigue lives 11- to 16-times higher than those of the A plates. Before cyclic loading, the screw removal torques were all higher than the insertion torques. However, after cyclic loading, the removal torques were similar to or slightly lower than the insertion torques (0% to 17.3%), although those of the B plates were higher than those of the A plates for all except the type III plates (101%, 109.8%, and 93.8% for types I, II, and III, respectively). The bending strengths of the screws were not significantly different between the A and B plates for any of the types. Conclusion: Removing half of the threads from the screw holes markedly increased the fatigue life of the locking plates while preserving the tightness of the screw heads and the bending strength of the locking screws. However, future work is necessary to determine the relationship between the notch sensitivity properties and titanium plate design.
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spelling doaj.art-3a3b010fc20243a5b4567d75dad182762022-12-21T23:39:41ZengThe British Editorial Society of Bone & Joint SurgeryBone & Joint Research2046-37582020-10-0191064565210.1302/2046-3758.910.BJR-2019-0237.R2Half-threaded holes markedly increase the fatigue life of locking plates without compromising screw stabilityChing-Kong Chao0You-Lin Chen1Jinn Lin2Department of Mechanical Engineering, National Taiwan University of Science and Technology, Taipei, TaiwanDepartment of Mechanical Engineering, National Taiwan University of Science and Technology, Taipei, TaiwanDepartment of Orthopedic Surgery, National Taiwan University Hospital, Taipei, TaiwanAims: To determine whether half-threaded screw holes in a new titanium locking plate design can substantially decrease the notch effects of the threads and increase the plate fatigue life. Methods: Three types (I to III) of titanium locking plates were fabricated to simulate plates used in the femur, tibia, and forearm. Two copies of each were fabricated using full- and half-threaded screw holes (called A and B, respectively). The mechanical strengths of the plates were evaluated according to the American Society for Testing and Materials (ASTM) F382-14, and the screw stability was assessed by measuring the screw removal torque and bending strength. Results: The B plates had fatigue lives 11- to 16-times higher than those of the A plates. Before cyclic loading, the screw removal torques were all higher than the insertion torques. However, after cyclic loading, the removal torques were similar to or slightly lower than the insertion torques (0% to 17.3%), although those of the B plates were higher than those of the A plates for all except the type III plates (101%, 109.8%, and 93.8% for types I, II, and III, respectively). The bending strengths of the screws were not significantly different between the A and B plates for any of the types. Conclusion: Removing half of the threads from the screw holes markedly increased the fatigue life of the locking plates while preserving the tightness of the screw heads and the bending strength of the locking screws. However, future work is necessary to determine the relationship between the notch sensitivity properties and titanium plate design.https://online.boneandjoint.org.uk/doi/epdf/10.1302/2046-3758.910.BJR-2019-0237.R2titanium locking platehalf-threadedfatigue lifescrew stability.
spellingShingle Ching-Kong Chao
You-Lin Chen
Jinn Lin
Half-threaded holes markedly increase the fatigue life of locking plates without compromising screw stability
Bone & Joint Research
titanium locking plate
half-threaded
fatigue life
screw stability.
title Half-threaded holes markedly increase the fatigue life of locking plates without compromising screw stability
title_full Half-threaded holes markedly increase the fatigue life of locking plates without compromising screw stability
title_fullStr Half-threaded holes markedly increase the fatigue life of locking plates without compromising screw stability
title_full_unstemmed Half-threaded holes markedly increase the fatigue life of locking plates without compromising screw stability
title_short Half-threaded holes markedly increase the fatigue life of locking plates without compromising screw stability
title_sort half threaded holes markedly increase the fatigue life of locking plates without compromising screw stability
topic titanium locking plate
half-threaded
fatigue life
screw stability.
url https://online.boneandjoint.org.uk/doi/epdf/10.1302/2046-3758.910.BJR-2019-0237.R2
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AT youlinchen halfthreadedholesmarkedlyincreasethefatiguelifeoflockingplateswithoutcompromisingscrewstability
AT jinnlin halfthreadedholesmarkedlyincreasethefatiguelifeoflockingplateswithoutcompromisingscrewstability