Failure Analysis of a Centrifugal Compressor Impeller Made of 17-4PH Steel in the Moist Hydrogen Sulfide Environment

The impeller under consideration is a rotor wheel of a centrifugal compressor, made of 17-4PH martensitic precipitated hardening stainless steel. Its total operating lifetime was estimated to 80,000 h, but it fractured beforehand, 4 days after the scheduled overhaul without any observed pre-symptoms...

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Glavni autori: Jakub Łagodziński, Zbigniew Kozanecki, Eliza Tkacz
Format: Članak
Jezik:English
Izdano: MDPI AG 2022-06-01
Serija:Energies
Teme:
Online pristup:https://www.mdpi.com/1996-1073/15/12/4183
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author Jakub Łagodziński
Zbigniew Kozanecki
Eliza Tkacz
author_facet Jakub Łagodziński
Zbigniew Kozanecki
Eliza Tkacz
author_sort Jakub Łagodziński
collection DOAJ
description The impeller under consideration is a rotor wheel of a centrifugal compressor, made of 17-4PH martensitic precipitated hardening stainless steel. Its total operating lifetime was estimated to 80,000 h, but it fractured beforehand, 4 days after the scheduled overhaul without any observed pre-symptoms. The important causes of the failure were its working conditions: a moist H<sub>2</sub>S environment, the applied shaft fitting stress, and the martensitic structure of its material. In the article the post-failure analysis of an impeller is described, explaining the root cause of the impeller failure by means of both experimental and Finite Element Methods (FEM). Sulfide Stress Cracking (SSC) was found to be the primary failure mechanism for the impeller under investigation. Details of the investigations and possible corrective measures to improve performance impellers used under harsh environment conditions are discussed.
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spelling doaj.art-3b1b898956a6490ca70455f3b8093e3c2023-11-23T16:26:54ZengMDPI AGEnergies1996-10732022-06-011512418310.3390/en15124183Failure Analysis of a Centrifugal Compressor Impeller Made of 17-4PH Steel in the Moist Hydrogen Sulfide EnvironmentJakub Łagodziński0Zbigniew Kozanecki1Eliza Tkacz2Institute of Turbomachinery, Lodz University of Technology, 90-924 Lodz, PolandInstitute of Turbomachinery, Lodz University of Technology, 90-924 Lodz, PolandInstitute of Turbomachinery, Lodz University of Technology, 90-924 Lodz, PolandThe impeller under consideration is a rotor wheel of a centrifugal compressor, made of 17-4PH martensitic precipitated hardening stainless steel. Its total operating lifetime was estimated to 80,000 h, but it fractured beforehand, 4 days after the scheduled overhaul without any observed pre-symptoms. The important causes of the failure were its working conditions: a moist H<sub>2</sub>S environment, the applied shaft fitting stress, and the martensitic structure of its material. In the article the post-failure analysis of an impeller is described, explaining the root cause of the impeller failure by means of both experimental and Finite Element Methods (FEM). Sulfide Stress Cracking (SSC) was found to be the primary failure mechanism for the impeller under investigation. Details of the investigations and possible corrective measures to improve performance impellers used under harsh environment conditions are discussed.https://www.mdpi.com/1996-1073/15/12/4183failure analysiscompressor impeller fracturesulfide stress cracking
spellingShingle Jakub Łagodziński
Zbigniew Kozanecki
Eliza Tkacz
Failure Analysis of a Centrifugal Compressor Impeller Made of 17-4PH Steel in the Moist Hydrogen Sulfide Environment
Energies
failure analysis
compressor impeller fracture
sulfide stress cracking
title Failure Analysis of a Centrifugal Compressor Impeller Made of 17-4PH Steel in the Moist Hydrogen Sulfide Environment
title_full Failure Analysis of a Centrifugal Compressor Impeller Made of 17-4PH Steel in the Moist Hydrogen Sulfide Environment
title_fullStr Failure Analysis of a Centrifugal Compressor Impeller Made of 17-4PH Steel in the Moist Hydrogen Sulfide Environment
title_full_unstemmed Failure Analysis of a Centrifugal Compressor Impeller Made of 17-4PH Steel in the Moist Hydrogen Sulfide Environment
title_short Failure Analysis of a Centrifugal Compressor Impeller Made of 17-4PH Steel in the Moist Hydrogen Sulfide Environment
title_sort failure analysis of a centrifugal compressor impeller made of 17 4ph steel in the moist hydrogen sulfide environment
topic failure analysis
compressor impeller fracture
sulfide stress cracking
url https://www.mdpi.com/1996-1073/15/12/4183
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AT elizatkacz failureanalysisofacentrifugalcompressorimpellermadeof174phsteelinthemoisthydrogensulfideenvironment