FEA-Based Ultrasonic Focusing Method in Anisotropic Media for Phased Array Systems

Traditional ultrasonic imaging methods have a low accuracy in the localization of defects in austenitic welds because the anisotropy and inhomogeneity of the welds cause distortion of the ultrasonic wave propagation paths in anisotropic media. The distribution of the grain orientation in the welds i...

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Main Authors: Seongin Moon, To Kang, Soonwoo Han, Kyung-Mo Kim, Hyung-Ha Jin, Sung-Woo Kim, Munsung Kim, Hyunil Seo
Format: Article
Language:English
Published: MDPI AG 2021-09-01
Series:Applied Sciences
Subjects:
Online Access:https://www.mdpi.com/2076-3417/11/19/8888
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author Seongin Moon
To Kang
Soonwoo Han
Kyung-Mo Kim
Hyung-Ha Jin
Sung-Woo Kim
Munsung Kim
Hyunil Seo
author_facet Seongin Moon
To Kang
Soonwoo Han
Kyung-Mo Kim
Hyung-Ha Jin
Sung-Woo Kim
Munsung Kim
Hyunil Seo
author_sort Seongin Moon
collection DOAJ
description Traditional ultrasonic imaging methods have a low accuracy in the localization of defects in austenitic welds because the anisotropy and inhomogeneity of the welds cause distortion of the ultrasonic wave propagation paths in anisotropic media. The distribution of the grain orientation in the welds influences the ultrasonic wave velocity and ultrasonic wave propagation paths. To overcome this issue, a finite element analysis (FEA)-based ultrasonic imaging methodology for austenitic welds is proposed in this study. The proposed ultrasonic imaging method uses a wave propagation database to synthetically focus the inter-element signal recorded with a phased array system using a delay-and-sum strategy. The wave propagation database was constructed using FEA considering the grain orientation distribution and the anisotropic elastic constants in the welds. The grain orientation was extracted from a macrograph obtained from a dissimilar metal weld specimen, after which the elastic constants were optimized using FEA with grain orientation information. FEA was performed to calculate a full matrix of time-domain signals for all combinations of the transmitting and receiving elements in the phased array system. The proposed approach was assessed for an FEA-based simulated model embedded in a defect. The simulation results proved that the newly proposed ultrasonic imaging method can be used for defect localization in austenitic welds.
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spelling doaj.art-5135b16b376a44dcad8ce761ec9a51062023-11-22T15:44:30ZengMDPI AGApplied Sciences2076-34172021-09-011119888810.3390/app11198888FEA-Based Ultrasonic Focusing Method in Anisotropic Media for Phased Array SystemsSeongin Moon0To Kang1Soonwoo Han2Kyung-Mo Kim3Hyung-Ha Jin4Sung-Woo Kim5Munsung Kim6Hyunil Seo7Korea Atomic Energy Research Institute, Daejeon 34057, KoreaKorea Atomic Energy Research Institute, Daejeon 34057, KoreaKorea Atomic Energy Research Institute, Daejeon 34057, KoreaKorea Atomic Energy Research Institute, Daejeon 34057, KoreaKorea Atomic Energy Research Institute, Daejeon 34057, KoreaKorea Atomic Energy Research Institute, Daejeon 34057, KoreaDassault Systemes Korea Corp., Seoul 06164, KoreaQuantumsoft, Daejeon 34054, KoreaTraditional ultrasonic imaging methods have a low accuracy in the localization of defects in austenitic welds because the anisotropy and inhomogeneity of the welds cause distortion of the ultrasonic wave propagation paths in anisotropic media. The distribution of the grain orientation in the welds influences the ultrasonic wave velocity and ultrasonic wave propagation paths. To overcome this issue, a finite element analysis (FEA)-based ultrasonic imaging methodology for austenitic welds is proposed in this study. The proposed ultrasonic imaging method uses a wave propagation database to synthetically focus the inter-element signal recorded with a phased array system using a delay-and-sum strategy. The wave propagation database was constructed using FEA considering the grain orientation distribution and the anisotropic elastic constants in the welds. The grain orientation was extracted from a macrograph obtained from a dissimilar metal weld specimen, after which the elastic constants were optimized using FEA with grain orientation information. FEA was performed to calculate a full matrix of time-domain signals for all combinations of the transmitting and receiving elements in the phased array system. The proposed approach was assessed for an FEA-based simulated model embedded in a defect. The simulation results proved that the newly proposed ultrasonic imaging method can be used for defect localization in austenitic welds.https://www.mdpi.com/2076-3417/11/19/8888austenitic weldsfinite element analysisultrasonic wavephased array
spellingShingle Seongin Moon
To Kang
Soonwoo Han
Kyung-Mo Kim
Hyung-Ha Jin
Sung-Woo Kim
Munsung Kim
Hyunil Seo
FEA-Based Ultrasonic Focusing Method in Anisotropic Media for Phased Array Systems
Applied Sciences
austenitic welds
finite element analysis
ultrasonic wave
phased array
title FEA-Based Ultrasonic Focusing Method in Anisotropic Media for Phased Array Systems
title_full FEA-Based Ultrasonic Focusing Method in Anisotropic Media for Phased Array Systems
title_fullStr FEA-Based Ultrasonic Focusing Method in Anisotropic Media for Phased Array Systems
title_full_unstemmed FEA-Based Ultrasonic Focusing Method in Anisotropic Media for Phased Array Systems
title_short FEA-Based Ultrasonic Focusing Method in Anisotropic Media for Phased Array Systems
title_sort fea based ultrasonic focusing method in anisotropic media for phased array systems
topic austenitic welds
finite element analysis
ultrasonic wave
phased array
url https://www.mdpi.com/2076-3417/11/19/8888
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