Multi-Parameter Optimization Design of Axial-Flow Pump Based on Orthogonal Method

The axial-flow pump is a widely used piece of general machinery which consumes large amounts of energy. In this study, an axial-flow pump with the specific speed of 536 is firstly designed and experimentally measured; then, the orthogonal method is employed to conduct the energy performance optimiza...

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Main Authors: Zhenxing Dai, Lei Tan, Bingfu Han, Suyang Han
Format: Article
Language:English
Published: MDPI AG 2022-12-01
Series:Energies
Subjects:
Online Access:https://www.mdpi.com/1996-1073/15/24/9379
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author Zhenxing Dai
Lei Tan
Bingfu Han
Suyang Han
author_facet Zhenxing Dai
Lei Tan
Bingfu Han
Suyang Han
author_sort Zhenxing Dai
collection DOAJ
description The axial-flow pump is a widely used piece of general machinery which consumes large amounts of energy. In this study, an axial-flow pump with the specific speed of 536 is firstly designed and experimentally measured; then, the orthogonal method is employed to conduct the energy performance optimization. Five optimization parameters, including hub control point, hub stagger angle, shroud stagger angle, camber angle and centroid position were set with four levels. Sixteen individual pumps were designed according to the orthogonal method; then, a numerical simulation was implemented to obtain the energy performance and flow pattern. Results showed that the shroud stagger angle has the maximum influence on the pump head and efficiency, and the hub stagger angle and camber angle are also very important. At a design point of flow rate 70 kg/s, the efficiency of the optimal pump is 86.29%, which improved by 2.05% in comparison with the baseline pump. The pressure gradient of the optimal pump from blade inlet to outlet becomes more fluent than that of baseline pump, and the low-velocity region of the optimal pump at the blade head shrinks, compared to that of the baseline pump.
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spelling doaj.art-5cd547b2f8134912b2d259663861c42f2023-11-24T14:35:51ZengMDPI AGEnergies1996-10732022-12-011524937910.3390/en15249379Multi-Parameter Optimization Design of Axial-Flow Pump Based on Orthogonal MethodZhenxing Dai0Lei Tan1Bingfu Han2Suyang Han3State Key Laboratory of HydroScience and Engineering, Department of Energy and Power Engineering, Tsinghua University, Beijing 100084, ChinaState Key Laboratory of HydroScience and Engineering, Department of Energy and Power Engineering, Tsinghua University, Beijing 100084, ChinaState Key Laboratory of HydroScience and Engineering, Department of Energy and Power Engineering, Tsinghua University, Beijing 100084, ChinaState Key Laboratory of HydroScience and Engineering, Department of Energy and Power Engineering, Tsinghua University, Beijing 100084, ChinaThe axial-flow pump is a widely used piece of general machinery which consumes large amounts of energy. In this study, an axial-flow pump with the specific speed of 536 is firstly designed and experimentally measured; then, the orthogonal method is employed to conduct the energy performance optimization. Five optimization parameters, including hub control point, hub stagger angle, shroud stagger angle, camber angle and centroid position were set with four levels. Sixteen individual pumps were designed according to the orthogonal method; then, a numerical simulation was implemented to obtain the energy performance and flow pattern. Results showed that the shroud stagger angle has the maximum influence on the pump head and efficiency, and the hub stagger angle and camber angle are also very important. At a design point of flow rate 70 kg/s, the efficiency of the optimal pump is 86.29%, which improved by 2.05% in comparison with the baseline pump. The pressure gradient of the optimal pump from blade inlet to outlet becomes more fluent than that of baseline pump, and the low-velocity region of the optimal pump at the blade head shrinks, compared to that of the baseline pump.https://www.mdpi.com/1996-1073/15/24/9379axial-flow pumporthogonal methodoptimization designmulti-parameterstagger angle
spellingShingle Zhenxing Dai
Lei Tan
Bingfu Han
Suyang Han
Multi-Parameter Optimization Design of Axial-Flow Pump Based on Orthogonal Method
Energies
axial-flow pump
orthogonal method
optimization design
multi-parameter
stagger angle
title Multi-Parameter Optimization Design of Axial-Flow Pump Based on Orthogonal Method
title_full Multi-Parameter Optimization Design of Axial-Flow Pump Based on Orthogonal Method
title_fullStr Multi-Parameter Optimization Design of Axial-Flow Pump Based on Orthogonal Method
title_full_unstemmed Multi-Parameter Optimization Design of Axial-Flow Pump Based on Orthogonal Method
title_short Multi-Parameter Optimization Design of Axial-Flow Pump Based on Orthogonal Method
title_sort multi parameter optimization design of axial flow pump based on orthogonal method
topic axial-flow pump
orthogonal method
optimization design
multi-parameter
stagger angle
url https://www.mdpi.com/1996-1073/15/24/9379
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AT bingfuhan multiparameteroptimizationdesignofaxialflowpumpbasedonorthogonalmethod
AT suyanghan multiparameteroptimizationdesignofaxialflowpumpbasedonorthogonalmethod