Chip Appearance Inspection Method for High-Precision SMT Equipment

In order to meet the defect-detection requirements of chips in high-precision surface mount technology (SMT) equipment widely used in the electronic industry, a chip appearance defect-detection method based on multi-order fractional discrete wavelet packet decomposition (DWPD) is proposed in this pa...

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Main Authors: Huiyan Zhang, Hao Sun, Peng Shi
Format: Article
Language:English
Published: MDPI AG 2021-02-01
Series:Machines
Subjects:
Online Access:https://www.mdpi.com/2075-1702/9/2/34
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author Huiyan Zhang
Hao Sun
Peng Shi
author_facet Huiyan Zhang
Hao Sun
Peng Shi
author_sort Huiyan Zhang
collection DOAJ
description In order to meet the defect-detection requirements of chips in high-precision surface mount technology (SMT) equipment widely used in the electronic industry, a chip appearance defect-detection method based on multi-order fractional discrete wavelet packet decomposition (DWPD) is proposed in this paper. First, lead and body regions were extracted from chip images using the image segmentation algorithm with asymmetric Laplace mixture model and connected-component labelling algorithm; then, the texture feature of the region to be inspected was extracted with the multi-order fractional DWPD algorithm and the geometric and gradient features were combined to form image features of the region to be inspected before the subset of features was selected from image features with the feature selection algorithm based on the variational Bayesian Gaussian mixture model; and finally, the support vector machine was used to determine whether the region to be inspected was defective. An experiment was conducted on a data set captured in high-precision SMT equipment. The accuracy of the proposed chip appearance defect-detection method is about 93%, which is more accurate than existing ones.
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spelling doaj.art-66e3c0c7895d4c56af5cbbd9d60cb9fe2023-12-03T12:48:43ZengMDPI AGMachines2075-17022021-02-01923410.3390/machines9020034Chip Appearance Inspection Method for High-Precision SMT EquipmentHuiyan Zhang0Hao Sun1Peng Shi2National Research Base of Intelligent Manufacturing Service, Chongqing Technology and Business University, Chongqing 400067, ChinaSchool of Computer Science and Technology, Harbin Institute of Technology, Shenzhen 518055, ChinaSchool of Information Science and Engineering, Fujian University of Technology, Fuzhou 350118, ChinaIn order to meet the defect-detection requirements of chips in high-precision surface mount technology (SMT) equipment widely used in the electronic industry, a chip appearance defect-detection method based on multi-order fractional discrete wavelet packet decomposition (DWPD) is proposed in this paper. First, lead and body regions were extracted from chip images using the image segmentation algorithm with asymmetric Laplace mixture model and connected-component labelling algorithm; then, the texture feature of the region to be inspected was extracted with the multi-order fractional DWPD algorithm and the geometric and gradient features were combined to form image features of the region to be inspected before the subset of features was selected from image features with the feature selection algorithm based on the variational Bayesian Gaussian mixture model; and finally, the support vector machine was used to determine whether the region to be inspected was defective. An experiment was conducted on a data set captured in high-precision SMT equipment. The accuracy of the proposed chip appearance defect-detection method is about 93%, which is more accurate than existing ones.https://www.mdpi.com/2075-1702/9/2/34high-precision SMT equipmentappearance defect detectionmulti-order fractional DWPDsupport vector machine
spellingShingle Huiyan Zhang
Hao Sun
Peng Shi
Chip Appearance Inspection Method for High-Precision SMT Equipment
Machines
high-precision SMT equipment
appearance defect detection
multi-order fractional DWPD
support vector machine
title Chip Appearance Inspection Method for High-Precision SMT Equipment
title_full Chip Appearance Inspection Method for High-Precision SMT Equipment
title_fullStr Chip Appearance Inspection Method for High-Precision SMT Equipment
title_full_unstemmed Chip Appearance Inspection Method for High-Precision SMT Equipment
title_short Chip Appearance Inspection Method for High-Precision SMT Equipment
title_sort chip appearance inspection method for high precision smt equipment
topic high-precision SMT equipment
appearance defect detection
multi-order fractional DWPD
support vector machine
url https://www.mdpi.com/2075-1702/9/2/34
work_keys_str_mv AT huiyanzhang chipappearanceinspectionmethodforhighprecisionsmtequipment
AT haosun chipappearanceinspectionmethodforhighprecisionsmtequipment
AT pengshi chipappearanceinspectionmethodforhighprecisionsmtequipment